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SM CONTACT SM CRIMP 2000 User Manual

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NOTICE SM CRIMP 2000 (V7/5 July 2010) 1
SM CRIMP 2000
Operators
Manual
SM CONTACT
ZAC de la Bonne Rencontre - 20 à 22 Voie GalloRomaine
77860 QUINCY VOISINS
Tel : 00.33 (01).64.63.66.66 - Fax : 00.33 (01).64.63.67.22
E-mail:smcontact@smcontact.fr
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SM CONTACT SM CRIMP 2000 Specifications

General IconGeneral
BrandSM CONTACT
ModelSM CRIMP 2000
CategoryPower Tool
LanguageEnglish

Summary

TECHNICAL DATA

SAFETY FIRST

Presentation

Overview of the SM CRIMP 2000 crimping press and its intended use.

General Safety Device

General accident prevention regulations and safety device checks.

COMPLETENESS OF CONSIGNMENT

Ordering Spare Parts and Customer Service

Information required when ordering parts or requesting customer service.

INITIAL START-UP

Safety Devices

Instructions for operating the machine with safety devices enabled.

Power Connection

Guidelines for connecting the SM CRIMP 2000 to the power supply.

Starting the Machine

Steps to power on and start the SM CRIMP 2000 crimping press.

Keypad, Functions, and Messages

Explanation of the keypad, functions, and display messages on the SM CRIMP 2000.

The 'MODE' Key

Details on using the 'MODE' key to access different functions and displays.

Machine Functions and Settings

Overview of functions like language selection, tooling data, and access codes.

The 'RESET' Key

Function of the 'RESET' key to return to the main display and clear messages.

The '+' and '-' Keys

Explanation of the '+' and '-' keys for controlling feeding and navigating menus.

Splice Band Feeding System

Step-by-step guide for installing the splice band reel and feeding the banding.

Checking Crimping Height and Clincher Centring

Centring the Clincher

Detailed steps for correctly centering the clincher using the hand wheel.

Controlling the Crimping Height

How to verify crimping height against technical data and datasheet recommendations.

EXCHANGING THE TOOLING CASSETTE

Dismantling the Tooling

Steps for dismantling the tooling cassette.

Setting-Up the Tooling

Procedures for setting up the new tooling cassette after installation.

Dismantling and Replacing Spare Parts

Opening the Tooling

Instructions on how to open the tooling for access to spare parts.

Replacing the Punch and/or Guide

Detailed steps for replacing the punch and/or guide components of the tooling.

Replacing the Anvil

Procedure for removing and installing a new anvil.

Replacing the Cutting Block

Steps for replacing the cutting block within the tooling.

Closing the Cassette

Procedure for closing the tooling cassette after part replacement.

Setting Up the Cutting-Block

How to set up the cutting block correctly after installation.

The Slice Stop

Steps for adjusting the slice stop for proper operation.

Replacing and Centring the Clincher

Instructions for replacing and centering the clincher.

The Tooling Storage Device

View and Modify Technical Datasheet

How to view and modify technical data stored for the tooling.

Update Technical Sheet Data

Process for updating the machine's memory with technical data from a USB key.

Dismantling and Reassembling

Frontal Compartment

How to remove and reinstall the frontal compartment for access.

Right-Hand Safety Cover

Instructions for removing the right-hand safety cover.

Left-Hand Safety Cover

Instructions for removing the left-hand safety cover.

Front Panel

Steps to remove the front panel for access.

The Belt

Procedure for removing and replacing the machine's belt.

The Gear Motor

Steps to dismantle and manage the gear motor.

Convertor Parameters

Information regarding the convertor parameters available on the USB key.

List of Inputs and Outputs

A list of the machine's input and output signals.

TRANSPORTATION

Manual Lifting and Transport

Instructions for safely lifting and carrying the machine by hand.

Vehicle Transportation

Recommendations for securing the machine during transport in a vehicle.

Possible Errors: How to Rectify Them?

Machine Stops Early or Press Error

Troubleshooting steps for when the machine stops prematurely and shows an error.

Tape Twisted or Ribbon Missing

How to diagnose and resolve issues with twisted tape or missing ribbon errors.

Belt Jumps

Troubleshooting steps for when the machine's belt jumps off track.

Quality Issues: Flash, Breaks, or Alignment

Solutions for common problems like excessive flash, band or clincher breaks.

Punch Guide Centring Problem

Checks and procedures for diagnosing and fixing punch guide centring issues.

Punch Guide Colliding or Misaligned

How to adjust clearance between punch guide and clincher to prevent collision or ensure proper crimp.

Splice Shape Imperfect

Potential causes and solutions for imperfect splice shapes.

Error "Index the Pin"

Troubleshooting for the "index the pin" error message, related to motor speed.