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SMC IZS31 Series User Manual

SMC IZS31 Series
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20
15
10
5
Installation
height of
Without
sensor
With
sensor
0 500
1000
Installation
distance
(mm)
Discharge
time
(sec)
Ionizer
2 types of
sensors
Rapid
elimination
of
static
electricity
C
o
n
ti
nu
o
u
s
l
y
emits ions
in
a
Supply
pressure:
0.1 MPa (7
l
/min
Ion
balance control
by an
autobalance
Discharge
time:
Conditions
/ Static buildup
decreased
from 1000 V to
100
Discharged
object:
Charged
plate
monitor
Installation
distance:
200 mm
(Tungsten electrode
C
on
tr
o
ll
e
d
i
o
n
Series
IZS31
height of
sensor:
10
mm
sensor
1000
1500
2000
(mm)
sensors
are available.
electricity
by a
feedback
sensor
a
cc
o
r
d
a
n
ce
with the
detected
polarity of a
w
/min
(ANR) per
nozzle)
<Conditions>
Static electricity elimination
features
are
charged
plate (size: 150 mm x 150 mm,
capacitance:
20
standards
(ANSI/ESD, STM3,
1-2000).
Use this
as
a
because
the value varies
depending
on the material
and/or
autobalance
sensor
0.3
seconds
100
V
monitor
(150 mm x 150 mm,
capacitance
20
pF)
(Tungsten electrode
with air
pur
ge)
n
b
a
l
a
n
c
e
by
s
e
n
s
o
o
r
k
p
i
ece
.
are
based
on data from using
a
20
pF)
as
defined in the U.S. ANSI
guideline for model
selection only
and/or
size of the
subject.
o
r
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SMC IZS31 Series Specifications

General IconGeneral
BrandSMC
ModelIZS31 Series
CategoryAir Ionizer
LanguageEnglish

Summary

Rapid Elimination of Static Electricity

Continuous Ion Emission

Emits ions based on detected polarity for workpiece static removal.

Installation Distance vs. Discharge Time

Graph showing discharge time vs. installation distance for ionizer performance.

Ion Balance Control with Autobalance Sensor

Discharge Time for Balance Control

Specifies discharge time for ion balance control based on specific conditions.

Autobalance Sensor Adjustment

Ionizer automatically adjusts ion balance using an autobalance sensor.

Feedback Sensor Operation Modes

Energy Saving Mode

Stops ion generation after removal to save power and air consumption.

Continuous Static Electricity Removal Mode

Continues static removal with pulse DC to maintain low voltage.

Enhanced Display and Monitoring Functions

Visualisation of Charging Condition

Displays workpiece charging status during sensing DC mode.

Visualisation of Ion Balance

Displays ion balance status for pulse DC or autobalance sensor use.

Ionizer Features and Maintenance

Electrode Needle Maintenance Features

Features dirt detection on electrode needles to reduce maintenance.

Electrode Needle Material Options

Offers Tungsten, Monocrystal silicon, and Stainless steel options.

Related Sensors: IZD10 and IZE11

Introduces IZD10 electrostatic sensor and IZE11 monitor.

Application Examples of Static Electricity Elimination

Industry Application Examples

Demonstrates static elimination for PET bottles, film, molded goods, wafers, etc.

Static Electricity Removal Characteristics Data

Installation Distance vs. Discharge Time Data

Presents graphs showing discharge time under various installation distances and air purge conditions.

Static Electricity Removal Range and Sensor Data

Removal Range and Depth Direction Analysis

Illustrates static electricity removal range in relation to ionizer depth direction.

Sensor Height Effect on Performance

Shows how feedback sensor height affects discharge time and ion balance.

Flow Rate and Sensor Output Characteristics

Flow Rate vs. Pressure Characteristics

Graphs detailing flow rate characteristics based on supply pressure for different models.

Sensor Output Voltage vs. Potential

Graph showing sensor output voltage related to electrostatic potential and installation distance.

How to Order and Product Configuration

Standard Model Ordering Guide

Explains model selection based on bar type, sensor, bracket, and output options.

Made to Order Product Options

Details options for non-standard bar length, security cover, and electrode cartridge pitch.

Available Accessories and Brackets

Sensors, Cables, and Cartridges

Lists feedback sensor, autobalance sensor, power supply cables, and electrode cartridges.

End and Center Brackets

Details end and center brackets used for mounting the ionizer.

Optional Electrode Cartridge Security Cover

Security Cover Specifications and Requirements

Provides details on fixed electrode cartridges and required security covers.

Ionizer Series IZS31 Specifications

Ionizer Operating Specifications

Covers ion generation, voltage, air purge, power, and output specifications.

Sensor and Construction Details

Details sensor models, materials, resistance, weight, and construction components.

Ionizer Functions and Operation Modes

Sensing DC Mode Operation Details

Explains operation by detecting workpiece charge with a feedback sensor.

Pulse DC Mode Operation Details

Describes ion emission by alternating positive and negative ions, with sensor adjustment.

DC Mode Operation Details

Details continuous emission of positive or negative ions, requiring grounding.

Ionizer Functions and Controls

Electrode Needle Dirt Detection Function

Detects electrode needle dirt and signals for maintenance.

Display and Setting Component Descriptions

Describes the LED indicators and control switches on the ionizer unit.

Sensing DC Mode Setup and Configuration

Bar Length and Ionizer Installation Guide

Guides on selecting bar length and installing the ionizer unit.

Sensor and Dirt-Detection Setup

Covers feedback sensor installation and configuring electrode needle dirt detection.

Frequency Selection Switch Usage

Explains how to use the switch for Energy Saving or Continuous removal modes.

Sensing DC Mode Wiring and Piping

Power Supply and Signal Wiring

Details connections for the ionizer driving power supply and input/output signals.

Air Piping Installation Requirements

Specifies requirements for air piping, including blocking unused ports.

Sensing DC Mode LED Indicators

Power and Sensor LED Status

Explains the POWER and SNSR LEDs indicating power status and sensor connection.

Ion and Alarm LED Status

Describes ION and ALARM LEDs for workpiece charge and ionizer abnormal states.

Sensing DC Mode Alarms and Timing

Alarm Items and Corrective Actions

Lists potential alarms like high voltage, sensor irregularity, and provides corrective actions.

Operation Timing Charts for Sensing DC Mode

Illustrates timing for normal operation and when electrode needle dirt is detected.

Pulse DC Mode Setup and Configuration

Bar Length and Ionizer Installation for Pulse DC

Guides on selecting bar length and installing the ionizer unit for Pulse DC mode.

Sensor and Maintenance Switch Setup

Covers sensor installation and configuring the maintenance level selection switch.

Pulse DC Mode Wiring and Piping

Frequency Selection, Power Supply and Signal Wiring

Details frequency selection, power supply cable, and input/output signal wiring.

Air Piping Requirements for Pulse DC Mode

Specifies requirements for air piping, including blocking unused ports.

Pulse DC Mode LED Indicators

Power and Sensor LED Status in Pulse DC Mode

Explains the POWER and SNSR LEDs indicating power status and sensor connection.

Ion and Alarm LED Status in Pulse DC Mode

Describes ION and ALARM LEDs for ion polarity and abnormal states.

Pulse DC Mode Alarms and Timing

Pulse DC Mode Alarms and Corrective Actions

Lists potential alarms like high voltage, sensor irregularity, and provides corrective actions.

Operation Timing Charts for Pulse DC Mode

Illustrates timing for manual/automatic operation and when electrode needle dirt is detected.

DC Mode Setup and Configuration

Bar Length, Ionizer Installation, and Frequency

Guides on bar length, ionizer installation, and frequency selection for DC mode.

Power Supply Cable and Air Piping for DC Mode

Details power supply cable wiring and air piping requirements for DC mode.

DC Mode LED Indicators and Alarms

LED Indicators for DC Mode Operation

Explains POWER and ION LEDs indicating power status and ion polarity.

DC Mode Alarm Items and Actions

Lists potential alarms like high voltage and provides corrective actions.

Power Cable Connection Circuits

NPN Specification Power Cable Wiring

Illustrates the power and signal wiring for NPN specification.

PNP Specification Power Cable Wiring

Illustrates the power and signal wiring for PNP specification.

Ionizer and Bracket Dimensions

Ionizer Unit Dimensional Data

Provides detailed dimensions for the ionizer unit based on bar length.

Bracket Dimensional Data

Shows dimensions for end and center brackets used for mounting.

Accessory Dimensions

Feedback and Autobalance Sensor Dimensions

Displays dimensions for the feedback and autobalance sensors.

Power Supply Cable Dimensions

Shows the dimensions for the power supply cable.

Made to Order Options (X10)

Non-Standard Bar Lengths for X10

Lists available non-standard bar lengths and their corresponding part numbers.

Center Bracket Quantity for X10 Models

Specifies the number of center brackets included based on bar length.

Made to Order Options (X15)

40 mm Pitch Electrode Cartridges (X15)

Details models with electrode cartridges at a 40 mm pitch.

General Safety Instructions

Hazard Level Definitions and Labels

Defines hazard levels: Caution, Warning, Danger for safety.

User Responsibility and Trained Personnel Requirements

Emphasizes user responsibility for system compatibility and operation by trained personnel.

Safety Precautions for Servicing and Environment

Outlines precautions for servicing, disassembly, and environments to avoid.

Product Precautions: Selection and Mounting

Selection and Usage Precautions

Advises on product usage, voltage, temperature, and fluid conditions.

Mounting, Wiring, and Torque Requirements

Provides guidance on mounting space, wiring, tightening torque, and avoiding direct contact with electrodes.

Product Precautions: Mounting and Wiring

Mounting Location and Sensor Placement Guidelines

Recommends mounting location away from walls and correct sensor placement.

Wiring and Piping Safety Guidelines

Emphasizes checking voltage, grounding, avoiding wet hands, and routing wires separately.

Product Precautions: Environment, Maintenance, and Handling

Operating Environment and Storage Conditions

Lists safe operating temperature, humidity, and environments to avoid.

Maintenance and Handling Procedures

Details periodic inspection, cleaning, power-off for maintenance, and handling instructions.

Related Air Supply Equipment

Compressed Air Treatment Equipment

Lists IDF air dryer, AF air filter, and AFM mist separator for compressed air treatment.

Air Flow and Pressure Control Equipment

Mentions PFM flow switch, ISE30 pressure switch, and VCA solenoid valve for air control.