Smoke Daddy Pellet Pro 2300

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Installation Manual2 pages

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Summary

Pellet Pro 12 & 18 Lengths Large 35 lb Hopper Assembly Operation Manual

Pellet Pro Hopper Assembly Installation

RTD Probe Mounting Guidelines

Recommended placement for the RTD probe within the smoker chamber for accurate temperature readings.

Pellet Pro Startup and Operation

Initial Firing and Seasoning Instructions

Step-by-step guide for the first startup process to season the grill/application before regular use.

Subsequent Start-Up Procedures

Manual Lighting Procedure

Instructions for manually lighting the grill if the automatic ignition system or hot rod fails to operate.

Controller Interface and Functions

Button Controls and Settings

Explanation of controller buttons (Smoke, Mid, High, temp adjust, Feed, Probe, ON/OFF) and indicators (°F/°C, Standby).

Troubleshooting and Support

Common Issues and Solutions

Addresses common problems like low smoke, controller errors, unresponsive controls, and hopper smoke with solutions.

Warranty and Contact Information

The Pellet Pro® Hopper Assembly is a versatile device designed for custom applications in pellet grilling and smoking. It comes in two lengths, 12" and 18", and features a large 35lb hopper capacity. This assembly is intended for outdoor use only.

Function Description:

The Pellet Pro® Hopper Assembly serves as the core component for a pellet grill or smoker, feeding wood pellets into a burn pot to generate heat and smoke for cooking. It is equipped with an exclusive PID controller that manages the auger timing/speed and fan motor timing/speed to maintain a consistent set temperature, minimizing temperature swings to within ±5°F. This digital controller eliminates the need for manual programming, offering a user-friendly experience. The assembly includes an RTD (Resistance Temperature Detector) probe for monitoring internal cooking chamber temperature and a meat probe for tracking food temperature. A new pellet dump feature allows for easy removal or change-out of flavor pellets.

Important Technical Specifications:

Hopper Capacity: 35 lbs
Hopper Lengths: 12" and 18"
Controller Type: Digital PID Controller
Temperature Range (Controller): 160°F - 450°F, with a "HIGH" setting for temperatures above 450°F.
Smoke Setting Range: 160°F - 210°F
Temperature Increments: 5°F
Operating Voltage: AC100V-240V ± 10%, 50-60Hz
Fuse: 5A glass fuse
Operating Temperature (Controller): -15°C ~ 70°C
Storage Temperature (Controller): -30°C ~ 70°C
Humidity (Controller): 0 ~ 95% RH
Power Cord: Requires a 15-20 Amp GFCI (20 Amp preferred) electrical outlet. For safe and reliable operation, a 12/3 gauge extension cord along with a 20amp GFCI is recommended.

Usage Features:

Universal Mounting: The Pellet Pro® Pellet Hopper can be mounted on either the left or right-hand side of an application. The controller can be switched to the desired side, and a backing plate covers the unused hole.
Easy Attachment: After cutting a hole in the application, the hopper assembly is attached using mounting bolts. The RTD probe is run through the smoker wall.
RTD Probe Mounting: It is recommended to mount the RTD Probe in the center of one of the smoker walls, halfway up the cooking chamber, ensuring the entire probe is inside the cooking chamber and the black plastic connector is outside the smoker.
Heat Deflector: A heat deflector three inches above the burn pot is recommended for optimal performance.
Initial Firing Instructions (Seasoning):
1. Remove grill grates, grease drain pan, and heat baffle.
2. Plug into a grounded electrical outlet.
3. Fill hopper with pellets, turn power "on," and push "FEED" to charge the auger and feed pellets into the burnpot.
4. Once pellets reach the burn pot, push "High" (Hot Rod will glow red – do not touch).
5. Once smoke is visible, replace heat diffusor, drip pan, and grate. Close lid and set controller to 350°F.
6. Run for 15 minutes at 350°F.
7. Turn controller "off" to initiate a 15-minute shutdown cycle, ensuring all pellets are extinguished.
Subsequent Start-Up (Normal Operation): Turn power switch on and set the controller to the desired temperature using the "+" or "Mid" button. Open lid/door until a flame is established, then close to allow temperature to increase.
Temperature Adjustment: Use the "+" and "-" buttons to set desired temperatures in 5°F increments. The "Mid" button sets the temperature to 270°F, which can then be adjusted. The "High" setting feeds pellets constantly for maximum temperature.
Smoke Setting: Maintains a temperature range of 160°F - 210°F, producing a steady, high-quality smoke.
Standby Mode: Accessed by pressing "-" until "stby" is displayed. In this mode, only the fan runs, and no pellets are augered.
Manual Feed: The "FEED" button allows manual feeding of pellets, useful for clearing the auger tube before storage or charging it before each use.
External Probe: An "External Probe" button allows viewing the temperature from an attached external meat probe.
Temperature Display: The "°F/°C" button switches the display between Fahrenheit and Celsius.
Shutdown Cycle: When the controller is turned "off," it runs a 15-minute shutdown cycle where only the fan operates to ensure remaining pellets in the burnpot are extinguished.
Compatibility: The Pellet Pro® Controller is compatible with various pellet grill brands (e.g., Traeger, Camp Chef, Char-Broil) and custom installations that use an auger and fan.

Maintenance Features:

Burnpot Cleaning: It is recommended to clean the burnpot after every use to prevent flame-outs or inefficient start-ups due to ash accumulation.
Pellet Clearing: Use the "Manual Feed" function to clear pellets from the auger tube before long periods of storage.
Shutdown Cycle: The automatic 15-minute shutdown cycle helps burn off any remaining pellets, contributing to cleaner operation and preventing burnback.
Troubleshooting "Error" Message: If the controller displays "Error," check the black plastic snap connector for the RTD Probe wire and ensure both RTD wire leads are connected to the green terminal.
Troubleshooting Unresponsive Controller: If the controller is unresponsive or not maintaining temperature, push the "Off" button for a shutdown cycle, then quickly remove the fuse or unplug the hopper assembly, wait 5 seconds, and turn it back on to reset to factory settings.
Troubleshooting Smoke from Hopper: If smoke comes from the hopper due to burn-back, set the controller to Standby (STBY) and push "FEED" for approximately 2 minutes.
Fuse Replacement: If the control box doesn't power up, the fuse located on the front of the control box may need to be replaced.