7
14. Replace and tighten pump cover.
15. Install side marker into pre-drilled holes on blade
frame using hardware included in package.
16. Install deflector, if equipped.
17. Remove left and right light support from power pack
carton. Secure each light bar support to lift/light bar with
(3) 3/8" x 1" screws, (6) washers and (3) lock nuts from
the light bar parts bag part number 96106089. Do not
tighten at this time. (See Figure 1-10).
Figure 1-10
18. Secure light bar to supports with (6) 3/8" x 1" screws
and lock nuts. Align light bar supports to vertical position
and tighten all light bar hardware. Tighten six lower
screws to 45 lb-ft. (See Figure 1-10).
Figure 1-11
19. Position a plow light clamp and rubber isolator on the
bottom of each plow light, aligning the corner slots in the
clamp with the four holes in the isolator and light
housings (See Figure 1-11).
NOTE: The large clamp slot must be facing toward the
turn signal side of each light.
20. Loosely install two 1/4" x 1" screws, with lock and flat
washers, through the front holes (lens side) of the light
clamp and isolator into each plow light housing.
IMPORTANT: If longer screws are installed in the
front holes, the reflective lens of the light will be
broken.
21. Loosely install two 1/4" x 1-1/4" screws, with lock
and flat washers, through the rear holes (back side) of
the light clamp and isolator into the light module housing.
Figure 1-12
22. Slide the plow lights onto the respective ends of the
light bar bracket, aligning the hole in the bottom of the
bracket with the slot in the plow light clamp (See Figure
1-12).
Figure 1-13
23. Install a 1/4" x 7/8" screw with 1/4" washer through
each clamp and light bar and loosely secure with a 1/4"-
20 nut (See Figure 1-13).
3/8" X 1"
SCREWS
3/8" X 1"
3/8" X 1" SCREW
3/8" LOCKNUT
WASHER
WASHER
(TIGHTEN TO
45 LB-FT.)
SCREW
3/8" LOCKNUTS
1/4" x 1-1/4
SCREWS
PLOW LIGHT
CLAMP
1/4" x 1"
SCREWS
RUBBER
ISOLATOR
1/4" FLAT &
ON FOUR
SCREWS
LOCK WASHERS
LARGE
SLOT
CLAMP
PLOW LIGHT
LOWER LIGHT
PLOW LIGHT
ASSEMBLY
LIGHT BAR
BAR BRACKET
HOLE
CLAMP SLOT
DS PLOW
END
CAP
LIGHT SHOWN
1/4"-20
NUT
WITH 1/4" WASHER
1/4" x 7/8" SCREW