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Sonatest Sitescan D-50 User Manual

Sonatest Sitescan D-50
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Document Number: Issue 0 September 2014
Sitescan D-50
User's Guide
9/17/2014

Table of Contents

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Sonatest Sitescan D-50 Specifications

General IconGeneral
TypeUltrasonic Flaw Detector
Battery Life12 hours
Pulse Repetition Frequency10 Hz to 1000 Hz
Weight2.2 kg (with battery)
Gain Range0 to 110 dB
Operating Temperature-10°C to 55°C

Summary

Safety and Operator Guidance

General Warnings

Essential elements for proper use of ultrasonic test equipment and potential hazards.

Operator Training Requirements

Mandatory training in ultrasonic procedures, sound wave propagation, and material properties.

Product Overview

Sitescan D-50 Features

Overview of the user-friendly digital flaw detector and thickness gauge with its capabilities.

Hardware Interface

Front Panel Controls

Description of the main controls on the front of the unit for navigation and parameter adjustment.

Back Panel Connections

Location of battery pack, TX/RX connectors, and USB port on the rear of the unit.

Device Operation and Management

Memory and Factory Reset

Explains how settings remain in memory and how to reset the instrument to factory defaults.

Key Panel Functions

Detailed explanation of the purpose and operation of each button on the Sitescan D-50.

Menu System Navigation

Main Menu Structure

Describes how to access and navigate through the main menu options of the Sitescan D-50.

CAL Menu Options

Details parameters within the Calibration menu for setting up the instrument accurately.

MEAS Menu Options

Explains configuration of measurement techniques like DAC, TCG, AVG, AWS, and API.

MEMORY Menu Options

Covers storage and recall of panel settings, A-Scans, B-Scans, and thickness logs.

UTIL Menu Options

Describes utility functions for display preferences, waveform settings, and system configuration.

Flaw Testing Procedures

Basic Operation

Outlines the three essential considerations for reliable flaw detection.

Flaw Tester Calibration

Details the steps for setting pulser, amplifier, and gate parameters for accurate flaw detection.

Thickness Gauging

Basic Gauging Procedure

Explains considerations for accurate thickness measurement using different transducer types.

Thickness Gauging Calibration

Steps for setting pulser and amplifier for sharp leading edges on echoes for precise gauging.

Auto-Cal Function

Describes the automated calibration feature for thickness gauging and flaw testing.

Standard Features and Modes

Distance Amplitude Correction (DAC)

How DAC curves compensate for attenuation and sound beam characteristics for consistent alarming.

Temperature Compensation

Feature to correct measurements for temperature disparity between calibration block and test material.

Weld Inspection using Trigonometry Mode

Method for measuring discontinuity location, surface distance, and depth in welds.

A-LOG, A-scan Storage

Feature for storing, recalling, and printing A-Scans with instrument settings for later review.

B-Chart Measurement Technique

Functionality to graphically display an internal wall profile using time or encoded bases.

Interface and Connectivity

USB Connector

Details on connecting to a PC via USB for data transfer and software updates using UT-lity.

Encoder Usage

Information on connecting a standard quadrature encoder for enhanced measurement capabilities.

Optional Features and Advanced Modes

License Key Activation

How to enable optional features by entering a license key through the UTIL menu.

Time Correction Gain (TCG)

Feature to create an attenuation curve for consistent amplitude response across varying depths.

DGS/AVG Method

Theoretical model for flaw sizing and distance compensation without extensive reference standards.

American Welding Society (AWS)

Method for evaluating weld discontinuities and calculating Indication Rating per AWS standards.

API 5UE Pipe Imperfections

Assistance in measuring radial depth of pipe imperfections using Amplitude Distance Differential Method.

Interface Trigger IFT

Functionality to prevent unwanted gate triggering by using an interface echo trigger.

Backwall Echo Attenuator (BEA)

Allows independent adjustment of gain over a defined area of the A-Scan for backwall echoes.

Split DAC

Feature for drawing up to three DAC curves to evaluate smaller discontinuities than standard DAC.

Accessories and Specifications

Battery Pack and Charging

Information and safety precautions regarding the use and handling of the Lithium-Ion battery pack and charging.

Product Specifications

Technical details including enclosure, environmental, data acquisition, and measurement capabilities.

Warranty Information

Warranty Terms and Conditions

Details on warranty coverage, defect reporting, and limitations of liability.

Troubleshooting and Support

Common Issues and Solutions

Addresses common operational problems like unit not starting, short battery life, and display issues.

Maintenance and Care

Device Care and Traveling

Instructions for cleaning and protecting the casing, screen, and general handling during travel.

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