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Sonatest Masterscan D-70 User Manual
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Issue 0
September 2014
Masterscan D
-
70
User
’s
Guide
17/09/2014
2
Table of Contents
default chapter
3
Disclaimers and Notices
3
General Warnings
3
Operator Training
3
Specific Warnings
3
Calibration of the Sound Velocity
4
Critical Operating Factors
4
Flaw Detection Calibration
4
Testing Limitations
4
Transducer (Probe) Zero Procedure
4
Disclaimer of Liability
5
Effects of Temperature on Calibration
5
Transducer Condition
5
Use of Couplant
5
Copyright
6
Electromagnetic Compatibility
7
About this Guide
8
Convention Used in this Guide
8
How this Guide Is Organised
8
Typography
8
Table of Contents
9
Chapter 1 : Product Introduction
12
Welcome
12
Features of the Masterscan D-70
12
Functional Testing Methods
12
Front Panel
13
Back Panel
15
Masterscan D-70 Memory
16
Reset to Factory Defaults
16
Key Names and Functions
17
Chapter 2 : Detailed Menu Description
20
Main Menu
20
Main Menu Selection
20
CAL Menu
21
CAL (Calibration) Tab
21
Amp (Amplifier) Tab
21
Tx (Transmitter) Tab
21
Gate 1 & Gate 2 Tab
22
Auto-CAL Tab
22
Interface Trigger (IFT) Tab
22
MEAS Menu
23
Meas (Measurement) Tab
23
Trig Tab
25
Probe Tab
25
T-Comp (Temperature Compensation) Tab
25
Sizing Tab
25
DAC (Distance Amplitude Correction) Tab
26
TCG (Time Corrected Gain) Tab
27
AVG (Amplituden Vergleichs Größe) Tab
28
API (American Petroleum Institute) Tab
30
AWS (American Welding Society) Tab
31
Bchart Tab
32
MEMORY Menu
33
PANEL Tab
33
A-LOG Tab
33
REF Tab
34
Bchart Tab
34
Tlogging Tab
34
T-LOG Tab
35
Grid Tab
36
Grid Plan Tab
36
UTIL Menu
37
MENU Tab
37
Waveform Tab
37
User Keys Tab
38
MISC Tab
38
VIDEO Tab
39
BEA (Backwall Echo Attenuator) Tab
39
AGC (Automatic Gain Control) Tab
40
Encoder Tab
41
CLOCK Tab
41
Storage & Recall of Calibration Setups
42
How to Store a Panel Set
42
How to Recall a Panel Set
44
How to Delete a Panel Set
44
Adding NOTES to PANEL and A-LOG Sets
45
Edit Notes Summary
46
Chapter 3 : Flaw Testing
47
Basic Operation
47
Flaw Tester Calibration
48
Chapter 4 : Thickness Gauging
52
Basic Thickness Gauging
52
Thickness Gauging Calibration
53
Auto-Cal
56
TCG for Reliable Gauging
57
Thickness Logging Without Grid
58
Record Mode
58
Chapter 5 : Standard Features
59
Distance Amplitude Correction (DAC)
59
Temperature Compensation
62
Over View
62
The Calculation
62
Configuring Temperature Compensation
62
Using Temperature Compensation
63
Weld Inspection Using Trigonometry Mode
64
Flank- Flank Measurement Mode
66
Overview
66
Setting up Flank - Flank Mode
66
Using Flank - Flank Mode
67
A-LOG, A-Scan Storage
68
How to Store an A-Scan
68
How to Recall an A-Scan
69
How to Delete a Stored A-Scan
70
How to Recall an A-Scan as a Reference Waveform
70
Contour, Peak Echo & Hold Dynamics
71
B-Chart Measurement Technique
73
Overview
73
Configuring B-Chart Measurement Mode
73
Using B-Chart Mode
74
BCHART, Bchart Storage
76
Chapter 6 : Interface Connection
79
USB Connector
79
Encoder
79
Chapter 7 : Optional Features
80
Entering License Key to Activate Options
80
Time Correction Gain (TCG)
81
Distance Gain Size (Dgs)/Amplituden Vergleichs Größe (AVG)
83
Theory
84
DGS/AVG Frequency, NFL and ERS
85
DGS/AVG T-Loss, Ref Db and Mat Db
86
DGS/AVG Dvk, REF TYPE and REFSIZE
87
DGS/AVG Calibration (SET SIG)
89
Adjustment
90
Measurement
91
American Welding Society (AWS)
92
Evaluating Pipe Imperfections Using American Petroleum Institute (API) 5UE94
95
Grid Thickness Logging
98
Interface Trigger IFT
99
Immersion Testing
99
Problems Associated with Immersion Testing
99
Backwall Echo Attenuator (BEA)
103
Split Distance Amplitude Correction (Split DAC)
105
10. Dryscan
107
Dry Coupling
107
Transducer Characteristics
108
How the System Works
108
Interpretation of the Results
109
Setting up a Dry Coupling
110
Chapter 8 : Accessories
112
Lithium-Ion Battery Pack
112
Battery Cautions
112
Battery Charging
113
Charging Caution
113
Battery Charger
114
Chapter 9 : Products Specifications
115
Chapter 10 : Warranty
119
Chapter 11 : Troubleshooting and Support
120
Chapter 12 : Maintenance
122
Casing
122
Screen
122
Traveling
122
Chapter 13 : Index
123
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Sonatest Masterscan D-70 Specifications
General
Brand
Sonatest
Model
Masterscan D-70
Category
Test Equipment
Language
English
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