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Southern Cross JCD-900 Series - User Manual

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DIESEL ENGINE PORTABLE ROTARY SCREW AIR
COMPRESSOR INSTRUCTION
MANUA
L
Model: LGCY27/10&LGCY32/10SERIES
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Summary

Chapter I Equipment Overview and Safety Warning

1 Equipment Overview

Overview of the LGCY series air compressor powered by diesel engine for outdoor use.

2 Safety Warning

General safety guidelines and precautions for operating the air compressor.

2.1 Lifting

Safety procedures and checks for lifting the air compressor unit.

2.2 Traction and Parking (Trailer Mount Only)

Procedures for safely moving and parking the trailer-mounted air compressor.

2.2.1 Preparation before traction

Checks and preparations required before towing the compressor.

2.2.2 Traction

Guidelines for safely towing the trailer-mounted compressor on roads.

2.2.3 Compressor Parking

Steps for properly parking the air compressor unit.

2.3 Pressure Hazard

Safety precautions related to compressed air pressure hazards.

2.4 Fire Hazard and Explosion

Safety measures to prevent fire and explosion risks.

2.5 Moving Components

Safety precautions for interacting with moving parts and enclosures.

2.6 Hot Surface and Sharp Angles

Precautions for avoiding burns and cuts from hot surfaces and sharp edges.

2.7 Toxicity and Stimulating Substance

Health and safety guidelines for toxic or irritating substances.

2.8 Electric Shock

Safety measures to prevent electrical shock hazards.

2.9 Accidental Winding

Precautions to prevent accidental entanglement with rotating parts.

2.10 Jump; Booster Start

Procedure and safety for jump-starting the compressor's engine.

2.11 Safety Warning

Additional safety warnings for maintenance and repair operations.

Chapter II Structure and Operating Principle

1 Structure

Overview of the physical structure and components of the air compressor.

1.1 Equipment Structure (as shown in the figure)

Detailed view and dimensions of the air compressor unit.

1.2 System flow

Diagram and explanation of the main, control, and oil circuits.

1.2.1 Main Air Circuit System

Details of the main air circuit, including components and operating principles.

A. Air filter

Description of the air filter's function and type.

B. Air Intake Valve

Explanation of the air intake valve's function and operation.

C. Screw Compressor

Explanation of the screw compressor's working mechanism.

D. Oil-air separator

Details on the oil-air separator's function in reducing oil content.

E. Minimum Pressure Valve

Function and operation of the minimum pressure valve.

1.2.2 Control Air Circuit System

Explanation of the control air circuit system, its operating principle, and key components.

Rated pressure adjustment

Procedure for adjusting the compressor's rated pressure using the proportional valve.

A. LOAD;UNLOAD switching valve

Description of the LOAD/UNLOAD switching valve's function and operation.

B. Proportional valve

Explanation of the proportional valve as a pressure regulating component.

C. Air intake valve servo cylinder

Role of the servo cylinder in controlling the air intake valve.

D. Air release valve

Function of the air release valve in reducing oil-air tank pressure.

E. Safety valve

Purpose of the safety valve for ensuring safe operation.

1.2.3 Oil Circuit System

Details of the oil circuit system, including components and operating principles.

A. Oil cooler

Function and maintenance of the oil cooler.

B. Oil filter

Function and replacement interval of the oil filter.

C. Oil-air Tank

Description of the oil-air tank, including its functions and indicators.

D. Oil Content Core

Details on the oil content core, its filtration, and service life.

E. Thermostat valve

Function of the thermostat valve in regulating oil temperature.

2 Operating Principle

Detailed explanation of the screw compressor's operating cycle.

2.1 Air Intake Process

Description of the air intake phase in the compressor cycle.

2.2 Sealing and Conveying Process

Explanation of the sealing and conveying phases of the compressor.

2.3 Compression and Oil Injection Process

Details of the compression and oil injection stages.

2.4 Exhaust Process

Description of the exhaust phase in the compressor cycle.

JCD-900-type diesel manual fixed screw compressor controller

I. Overview

General introduction to the JCD-900 controller system.

II. Features

Key features and capabilities of the JCD-900 controller.

III. Main Specifications

Technical specifications for the JCD-900 controller, including environment and measurements.

1. The work environment

Environmental operating conditions for the JCD-900 controller.

2. Speed Measurement

Specifications for speed measurement capabilities of the controller.

3. Hydraulic measurements

Specifications for hydraulic measurement functions.

4. Exhaust temperature measurement

Specifications for exhaust temperature measurement.

5. Cooling water temperature measurement

Specifications for cooling water temperature measurement.

6. Diesel fuel level measurement

Specifications for measuring diesel fuel level.

7. Exhaust pressure measurement

Specifications for exhaust pressure measurement.

8. The oil filter clogging, and generator testing.

Functions related to oil filter clogging and generator testing.

9. Loading and unloading control

Control logic for loading and unloading operations.

10. Run time

Specification for the run time display.

11. Display

Details on the controller's display specifications.

12. System power supply

Specification for the system power supply.

IV. Features

Additional features of the JCD-900 controller.

1. Indicator

Description of the indicators on the JCD-900 controller panel.

2. Button

Explanation of the functions for each button on the controller panel.

8. Wiring diagram

Diagram showing the wiring connections for the controller.

Chapter III Main Performance and Technical Parameters

1 Main Technical Parameters

Key technical specifications for the LGCY series compressors.

2 Model and Its Meaning of LGCY-27;10-K Compressor

Explanation of the model designation for the LGCY-27/10-K compressor.

Chapter IV Installation and Commissioning (Adjustment)

1 Compressor Parking

Guidelines for correctly parking the compressor unit.

Chapter V Use and Operation

1 Inspection before Start-up

Pre-start checks and inspections for the air compressor.

2 Start-up and Operation

Step-by-step guide for starting and operating the compressor.

2.7 Recommendations

Advice on optimizing pressure settings for energy saving.

3 Stop

Procedure for safely shutting down the air compressor.

4 Notes during Operation

Important operational notes and precautions for safe running.

5 Periodic Inspection

Scheduled periodic checks for safety and protective devices.

Chapter VI Common Faults Analysis and Elimination

1 Unit start failure

Analysis and elimination methods for unit start-up failures.

2 Sudden stop of unit in use

Troubleshooting for unexpected unit shutdowns during operation.

3 Time accumulation failure of running timer

Troubleshooting for issues with the running timer.

4 Compressor loading failure after start-up

Troubleshooting for compressor loading failures post start-up.

5 Compressor overheating

Causes and solutions for compressor overheating.

6 High oil consumption of compressor

Identifying and addressing high oil consumption issues.

7 Insufficient air displacement or discharge pressure

Diagnosing and resolving low air displacement or pressure.

8 Safety valve opening

Troubleshooting for premature safety valve opening.

9 Oil mist emitted from air filter

Causes and solutions for oil mist exiting the air filter.

Chapter VII Maintenance

1 Routine Maintenance (per 10 running hours)

Routine maintenance tasks to be performed every 10 running hours.

2 Maintenance for First100 Running Hours

Specific maintenance tasks for the initial 100 running hours.

3 Maintenance per 500 Running Hours

Maintenance schedule and tasks for every 500 running hours.

4 Maintenance per 1500 Running Hours

Maintenance tasks required at 1500 running hour intervals.

5 Maintenance per 6000 Running Hours

Maintenance tasks for every 6000 running hours.

6 Maintenance per 8000 Running Hours

Maintenance task for 8000 running hours: Replace compressor oil.

7 Maintenance for Long-term Stop

Procedures for maintaining the compressor during long-term storage.

7.1 Stop for more than 3 weeks

Maintenance steps for stops exceeding three weeks.

7.2 Stop for more than 2 months.

Additional maintenance for stops longer than two months.

8 Transportation and Storage

8.1 The lifting ring is located...

Procedure for lifting the compressor using the designated lifting ring.

Chapter VIII Spare Parts

1 How to Order Spare Parts?

Instructions on how to order original spare parts and required information.

Southern Cross JCD-900 Series Specifications

General IconGeneral
BrandSouthern Cross
ModelJCD-900 Series
CategoryAir Compressor
LanguageEnglish

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