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Space-Ray LTS Series - User Manual

Space-Ray LTS Series
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INFRARED
GAS
HEATERS
emtipii*
gffrFv^
INSTALLATION
AND
OPERATION
INSTRUCTIONS
OWNER
/
INSTALLER
:
For
your
safety
this
manual
must
be
carefully
and
thoroughly
read
and
understood
before
installing,
operating
or
servicing
this
heater.
INFRARED
RADIANT
TUBE
HEATER
Models:
LTS
SERIES
LTU
SERIES
LTS
40
LTU
80
LTS
50
LTU
90
LTS
60
LTU
100
LTS
75
LTU
110
LTS
80
LTU
120
LTS
90
LTU
125
LTS
100
LTU
130
LTS
110
LTU
140
LTS
120
LTU
150
LTS
125
LTU
160
LTS
130
LTU
175
LTS
140
LTS
150
LTS
160
LTS
175
IINSTALLER
:
This
manual
is
the
property
of
the
owner.
Please
present
this
manual
to
the
owner
when
you
leave
the
job
site.
AWARNING
:
Improper
installation,
adjustment,
alteration,
service,
or
maintenance
can
cause
property
damage,
injury
or
death.
Read
the
installation,
operation
and
maintenance
instructions
thoroughly
before
installing
or
servicing
this
equipment.
IIMPORTANT:
SAVE
THIS
MANUAL
FOR
FUTURE
REFERENCE.
SPACE-RAY*
A
Division
ofGas-FIrod
Products,
Inc.
Post
Office
Box
36485
(
28236
)
305
Doggett
Street
(28203J
Charlotte,
North
Carolina
Phone
(704)
372-3485
Fax
(704)
332-5843
vvww.spaceray.com
email:
info@spaceray.com
Form
#43155010
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Overview

This document provides comprehensive installation and operation instructions for Space-Ray infrared radiant tube heaters, designed for non-residential spaces where flammable gases or vapors are not generally present. The manual emphasizes safety, proper installation, and maintenance to ensure efficient and reliable operation of the heating system.

Function Description

The Space-Ray infrared radiant tube heater is a self-contained unit designed to provide warmth in various non-residential environments. Unlike forced-air systems that heat the air directly, these radiant heaters emit infrared energy that warms objects and surfaces, which then re-radiate heat to the surrounding space. This method offers efficient and comfortable heating, particularly in large or high-ceilinged areas where traditional convection heating might be less effective. The heaters are available in two main series, LTS and LTU, with various models offering different heat outputs and configurations to suit diverse application needs.

The core function of the heater involves a burner that ignites gas within a sealed tube. As the hot combustion products travel through the tube, the tube itself heats up and emits infrared radiation. A reflector positioned above the tube directs this radiant heat downwards into the occupied space. A draft inducer assembly ensures proper airflow for combustion and expels exhaust gases. The system incorporates a control box that manages the ignition sequence, gas flow, and safety features.

These heaters can be installed in either vented or unvented modes. In the unvented mode, the products of combustion are expelled into the building, requiring adequate ventilation to dilute these products. For vented applications, the exhaust gases are directed outside the building through a flue pipe system. The manual details specific requirements for both venting methods, including pipe materials, clearances, and termination points, to ensure safe and compliant operation.

The heaters are particularly suitable for spaces like warehouses, manufacturing facilities, garages, and aircraft hangars. For specialized installations such as aircraft hangars and public garages, strict clearance requirements are outlined to prevent property damage or injury. The design allows for various mounting configurations, including horizontal and inclined positions, and can accommodate straight tube, L-shape, U-shape, or Z-shape layouts to optimize heat distribution and fit within the building's structure.

Usage Features

The Space-Ray infrared radiant tube heaters offer several usage features designed for flexibility and ease of operation. The system is controlled by a thermostat, allowing users to set the desired temperature for the heated space. The ignition system is a direct spark type, which initiates combustion after a brief prepurge period to ensure safe lighting. Indicator lights on the control box provide visual feedback on the heater's status, such as "green light ON" for thermostat call for heat, "red light ON" for diaphragm air switch activation, and "amber light ON" for spark ignition and valve opening.

The modular design of the heater allows for various configurations, including different body section lengths (e.g., 5 ft, 10 ft, 15 ft) and optional accessories like 90° elbows and corner reflectors. This modularity enables installers to customize the heater layout to fit specific building dimensions and heating requirements. For instance, U-tube configurations are recommended for spot or area heating, while straight tubes might be used for linear heating applications.

The manual provides detailed instructions for joining body sections using tube couplings and securing reflectors with speed clips. These components are designed to allow for natural expansion and contraction of the heater tubes during operation, preventing stress on the system. The draft inducer assembly can be mounted in multiple positions (vertical, 45°, or horizontal) to accommodate different flue venting configurations, with the junction box always remaining horizontal.

For optimal performance and safety, the manual specifies minimum mounting heights and clearances to combustibles, which must be strictly observed. These clearances are critical to prevent radiant heat from damaging stored materials or building components. In areas where combustible materials might be stacked below the heater, installers are required to post signs indicating the maximum permissible stacking height.

The heater's electrical connections are designed to conform to national and local electrical codes, ensuring safe power supply and grounding. The system requires a permanently live electrical circuit, controlled by an approved fused disconnect switch located near the heater. Gas connections also adhere to national and local fuel gas codes, with specific instructions for pipe joint compounds, flexible connectors, and pressure testing.

Maintenance Features

Regular maintenance is crucial for the longevity, efficiency, and safe operation of Space-Ray infrared radiant tube heaters. The manual outlines an annual cleaning and service schedule, recommending that these tasks be performed before each heating season or whenever excessive dust and dirt accumulation is observed.

Key maintenance tasks include:

  • Cleaning: The control box access panel, the inside of the control box, the emitter tube, and the reflector panels should be cleaned. Dirty reflectors can significantly reduce the heater's output efficiency.
  • Spark Electrode Inspection: The spark electrode should be visually inspected for foreign objects, and its spark gap should be set to the proper value (3/16"). Caution is advised during cleaning or adjustment due to the ceramic portion's fragility.
  • Blower Wheel Inspection: The vent stack should be disconnected, and any foreign material collected on the blower wheel should be removed. The blower wheel must be clean, as a dirty wheel can reduce airflow volume and lead to premature tube failure.
  • Gas and Electrical Supply Disconnection: Before any cleaning or servicing, all electrical and gas supplies to the heater must be turned off to prevent accidents.
  • Troubleshooting: The manual includes a comprehensive troubleshooting guide for the direct spark ignition system, covering common issues such as no power to the control module, ignition module delays, lack of spark, and burner light failures. This guide helps identify problems related to line voltage, low voltage transformer, thermostat, diaphragm air switch, fuse, ignition cable, ground wiring, and flame sensor.
  • Flame Sensor Check: Regular checks of the flame sensor circuit are recommended to ensure it provides a steady current of at least 1.5 micro amps. Issues like unsteady readings or low current can indicate problems with burner flame, igniter/sensor positioning, excessive temperature at the ceramic insulator, or cracked insulators.
  • Replacement Parts: The manual provides a detailed replacement parts guide, listing components for both the draft inducer and control box assemblies. Users are advised to order parts by part number and to ensure that replacements are installed by a licensed person.
  • Coupling Maintenance: When joining body sections, it is critical to always install a new coupling and torque it to the specified range (40-60 ft.lbs.) to ensure a complete seal. Reusing couplings is explicitly prohibited. Self-drilling screws are provided to prevent tube movement within the coupling.
  • Leveling: After all body sections are attached, the heater system should be level. Slight adjustments can be made using turnbuckles in the suspension system.

The manual also emphasizes the importance of maintaining minimum clearances to combustibles, which are posted on the control box, and recommends posting signs specifying maximum permissible stacking heights in storage areas to enhance visibility and safety. These maintenance practices are designed to ensure the heater operates safely, efficiently, and reliably throughout its lifespan.

Space-Ray LTS Series Specifications

General IconGeneral
CategoryInfrared Tube Heater
Fuel TypeNatural Gas or Propane
IgnitionDirect Spark Ignition
SeriesLTS
ApplicationsCommercial and Industrial Spaces

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