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Spartan 100 - User Manual

Spartan 100
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SPARTAN
MODEL 100
Owners Manual
Model 100
Record the Serial Number of your
and give the number to the factory
when ording parts.
Serial
Number ...........................................
44295600 4-13-2020 © 2020 Spartan Tool LLC
SPARTAN TOOL L.L.C.
8 0 0 . 4 3 5 . 3 8 6 6
www.spartantool.com
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Summary

Warnings

Safety Instructions & Gear

Read manual and use safety gear before operating the Spartan Tool product.

Personal Protective Equipment (PPE)

Lists essential PPE like goggles, gloves, coveralls, boots, and hearing protection.

Biological Hazards in Drains

Warns about bacteria and infectious materials in drains, advising hygiene precautions.

California Prop. 65 Notice

Informs about lead content and potential health risks as per California law.

Introduction

Machine Purpose & Manual

Details the Spartan Model 100's design and the manual's aim for efficient service.

Operator Responsibility & Safety

Stresses operator's duty to read and understand the manual and safety precautions.

Manual Information Currency

Notes manual is current at printing; Spartan Tool reserves rights to make changes.

Service Information

Service & Parts Request Protocol

Include machine serial number for all information, service, or parts requests.

Manual Download Availability

Additional copies of the manual are available for free download from the Spartan Tool website.

Customer Service Contact

Provides contact details for Spartan Tool Customer Service for inquiries and support.

Specifications and Features

Drum Capacity & Cleaning Range

Details cable capacity and pipe sizes the machine can clean effectively.

Key Machine Specifications

Lists physical and performance specs: weight, height, width, length, drum speed.

Core Product Features

Highlights features like heavy-duty motor, independent inner drum, and air foot switch.

Critical Safety Reminder

Urgent call to read the manual thoroughly for safety, operation, and hazards before use.

Safety Instructions

Electrical Safety in Wet Areas

Warns of fatal shock risk from electrical equipment in wet or damp environments.

Machine Familiarization

Emphasizes reading the manual to understand machine operation, applications, and limitations.

Proper Grounding Procedures

Details the necessity of proper grounding and methods using adapters for safety.

Grounding Method Illustrations

Provides visual examples (A, B, C) of correct grounding techniques for US circuits.

Safety Instructions (cont.)

Extension Cord Safety Guidelines

Dangers of improper extension cord use; specs for approved, three-wire cords.

Power Cord Care and Handling

Instructions on not abusing cords, keeping them from damage, and proper disconnection.

Preventing Electric Shock Contact

Tips to prevent shock by avoiding contact with grounded surfaces like pipes or radiators.

Accidental Start Prevention & Alertness

Precautions against accidental starts and the importance of staying alert.

Safety Instructions (cont.)

Appropriate Dress and Hair Safety

Advice on clothing, jewelry, hair covering, and protective gloves/boots.

Eye Protection Requirement

Importance of safety glasses to guard against flying material from the cable.

Workspace Safety & Child Safety

Guidance on footing, balance, keeping children away, and maintaining a clean area.

Tool Usage Best Practices

Using correct tools, keeping guards, removing wrenches, and avoiding reverse operation.

Safety Instructions (cont.)

Tool Maintenance & Part Checks

Maintaining tools, checking parts for damage, and using proper replacements.

Safe Storage of Idle Tools

Recommendations for storing tools securely and away from children when not in use.

Handling Cleaning Compounds Safely

Warnings for handling drain cleaning compounds and using appropriate protective gear.

Machine Features

Model 100 Component Identification

Identifies key parts of the Model 100 via an illustration with labels.

Pre-Operation Study Required

Emphasizes studying assembly instructions carefully before operating the equipment.

Model 100 Core Components

Lists the primary components of the Model 100, some purchased separately.

Cable Coupling Procedure

Explains how to couple cables and leaders using expansion pins and a hammer.

Safety Instructions (cont.)

Cable Disassembly Process

Step-by-step guide for uncoupling cables using a stand and punch.

Safe Cable Loading into Drum

Detailed instructions and warnings for safely loading cables into the drum.

Drum Rotation Direction Verification

How to check and correct the drum's rotation direction using a toggle switch.

Operating Instructions

General Operation & Safety Checks

Precautions on dress, hand placement, and familiarization with safety instructions.

Setup & Initial Rotation Test

Steps for machine placement, foot switch setup, and drum rotation verification.

Cable Feeding Technique

Guidance on hand-feeding, pressure application, and using the cable safety guide.

Obstruction Handling & Torque Management

Reacting to obstructions, RPM reduction, and pulling back cable.

Operating Instructions (cont.)

Preventing Cable Kinking;Breakage

Explains causes of cable damage and the importance of keeping blades rotating.

Cable Tension Release Method

Procedure for releasing tension when a blade is stuck by pulling away.

Using Reverse for Stuck Tools

Detailed steps for using the reverse feature to free an entangled blade.

Cable Retraction & Final Shutdown

Instructions for retracting cable while running and proper machine shutdown.

Operating the Power Cable Feed

Adjusting Cable Feed Tension

Using the adjusting knob to set cable tension for smooth feeding.

Cable Feed & Retrieval Operation

Operating the handle for feeding cable in and out, with speed control.

Neutral Position Use

Using the neutral handle position for precise blade placement.

Cable Safety Guide Function

Explains the Cable Safety Guide's role in preventing operator contact with rotating cable.

Maintenance Instructions

Motor Brush Replacement Procedure

Step-by-step guide for replacing motor brushes.

Brush Maintenance Schedule

Advice on running new brushes and recommended replacement intervals.

Cable and Drum Cleaning

Instructions for rinsing cables and the drum to prevent damage from cleaning compounds.

Identifying and Replacing Worn Cables

How to identify worn cables and the benefits of replacement.

Maintenance Instructions (cont.)

Installing Cable into Drum Guide

Detailed steps for correctly installing the cable into the drum.

Cable Clamp Screw Adjustment Caution

Precautions for adjusting cable clamp screws and potential issues.

Proper Machine Storage Environment

Guidance on storing equipment, protecting it from weather.

Drum Drainage for Storage

Note on rotating the drum for proper drainage before storage.

Model 100 Drum 13;32 Details

13;32 Drum Components Diagram

Illustrates the components of the Model 100 Drum 13/32" with labels.

Outer Drum & Clutch Components

Lists parts like Outer Drum & Cover and Clutch Assembly.

Inner Drum & Bearing Components

Lists parts such as Inner Drum Assembly and Bearing.

Model 100 Drum 1;2 Details

1;2 Drum Components Diagram

Illustrates the components of the Model 100 Drum 1/2" with labels.

Outer Drum & Clutch Components

Lists parts like Outer Drum & Cover and Clutch Assembly.

Inner Drum & Bearing Components

Lists parts such as Inner Drum Assembly and Bearing.

Model 100 Drum 5;16 Details

5;16 Drum Components Diagram

Illustrates the components of the Model 100 Drum 5/16" with labels.

Outer Drum & Clutch Components

Lists parts like Outer Drum & Cover and Clutch Assembly.

Inner Drum & Bearing Components

Lists parts such as Inner Drum Assembly and Bearing.

Outer Drum Assembly Details

Outer Drum Components Diagram

Illustrates the components of the Outer Drum with item numbers.

Cable Clamp & Drive Stud Parts

Lists parts like Cable Clamp and Drive Stud.

Drum Hub Assembly Parts

Lists part number and description for the Drum Hub Assembly.

Inner Drum Assembly Details

Inner Drum Components Diagram

Illustrates the components of the Inner Drum with item numbers.

End Bracket & Mainshaft Parts

Lists parts such as End Bracket Assembly and Mainshaft Assembly.

PM Motor Assembly Details

PM Motor Components Diagram

Illustrates the components of the PM Motor Assembly with item numbers.

Gearcase & Armature Parts

Lists parts like Gearcase Complete and Armature.

Brush Kit Parts

Lists part number and description for the Brush Kit.

Clutch Assembly 13;32 Details

13;32 Clutch Assembly Diagram

Illustrates the components of the Clutch Assembly 13/32 with item numbers.

Clutch Hub & Plate Parts

Lists parts such as Clutch Hub & Bearing Assy and Plate Drive Mod 100.

Spring Clutch & Adjusting Nut Parts

Lists parts like Spring Clutch and Shouldered Adjusting Nut.

Clutch Assembly 1;2 Details

1;2 Clutch Assembly Diagram

Illustrates the components of the Clutch Assembly 1/2 with item numbers.

Clutch Hub & Plate Parts

Lists parts such as Clutch Hub & Bearing Assy and Plate Drive Mod 100.

Spring Clutch & Adjusting Nut Parts

Lists parts like Spring Clutch and Shouldered Adjusting Nut.

Clutch Assembly 5;16 Details

5;16 Clutch Assembly Diagram

Illustrates the components of the Clutch Assembly 5/16 with item numbers.

Clutch Hub & Plate Parts

Lists parts such as Clutch Hub & Bearing Assy and Plate Drive Mod 100.

Spring Clutch & Adjusting Nut Parts

Lists parts like Spring Clutch and Shouldered Adjusting Nut.

Wiring Diagram

Power Cord & Switch Wiring

Shows connections for power cord, pressure switch, and forward/reverse switch.

Bridge Rectifier & Motor Wiring

Illustrates wiring for the bridge rectifier and motor leads.

Jumper Wires & Disconnects

Lists jumper wires and disconnect components used in the diagram.

Roll-Aid (Optional) Details

Roll-Aid Component Diagram

Illustrates the components of the optional Roll-Aid with item numbers.

Roll-Aid Wheel & Support Parts

Lists parts like Asy, Roll Aid Whl&Supprt.

Roll-Aid Toolbox & Handle Parts

Lists parts for the Toolbox and Handle.

Wheel & Support Assembly Details

Wheel Assembly Component Diagram

Illustrates the components of the Wheel & Support Assembly with item numbers.

Wheel & Casting Parts

Lists parts like Wheel and Casting, Machined.

Fasteners & Thumb Screw Parts

Lists various screws, washers, nuts, and thumb screws for the assembly.

Cable Parts and Accessories

5;16 Cable Components

Lists part numbers and descriptions for 5/16" diameter inner-core cables.

13;32 Cable Components

Lists part numbers and descriptions for 13/32" diameter inner-core cables.

1;2 Cable Components

Lists part numbers and descriptions for 1/2" diameter inner-core cables.

Model 100 Cable Types

5;16 Multi-Purpose Cable

Description of the 5/16" cable's uses and included parts.

13;32 Inner Core Cable

Description of the 13/32" cable's uses and included parts.

1;2 Anchor & Trap Leader Cables

Details on 1/2" Anchor Cable and Trap Leader, including usage.

Cable Ends and Accessories

Cable Couplings and Splicers

Various male, female, and double male couplings, and splicers.

Pin Punches, Drop Heads & Pins

Lists pin punches, drop heads, and expansion pins for cables.

Repair Hooks, Bulbs & Extraction Hooks

Lists repair hooks, bulbs, and extraction hooks for different cable sizes.

Outlet Box Cover Assembly

Outlet Box Cover Parts List

Lists parts for the Outlet Box Cover Assembly, including Switch Toggle and Rubber Boot.

Air Foot Switch Assembly

Air Foot Switch Parts List

Lists parts for the Air Foot Switch, including Pressure Transmitter and Air Hose.

Model 100 Power Unit Diagram

Power Unit Component Illustration

Illustrates the various components of the Model 100 Power Unit with labels.

Detailed Component View

Provides a closer look at a specific section labeled "DETAIL A".

Model 100 Power Unit Parts

Base Assembly Parts

Lists part number and description for the Base Assembly Mod 100.

Trunnion Assembly Parts

Lists part number and description for the 100 Trunnion Assy.

Motor, Switch, and Wiring Parts

Lists parts related to motor, switches, and wiring for the power unit.

Base Assembly Details

Base Assembly Illustration

Illustrates the components of the Base Assembly with item numbers.

Base Side Plate Parts

Lists part number and description for Base Side Plates.

Bumper & Base Casting Parts

Lists parts for Bumper Assembly and Base Casting.

Trunnion Assembly Details

Trunnion Assembly Illustration

Provides an illustration of the Trunnion Assembly parts with item numbers.

Connector & Trunnion Parts

Lists parts such as Box Connector and Trunnion Only.

Pawl, Latch & Switch Box Parts

Lists parts including Pawl Bearing, Latch, and Switch Box.

Installation Instructions For Model 100

Initial Setup for Manual Machines

Steps for removing mounting plates and repositioning bolts for manual machines.

Drum Placement & Adjustment

Instructions for placing the drum and adjusting the Dial-A-Cable for cable size.

Power Feed Unit Mounting

How to slide and lock the Dial-A-Cable power feed unit onto the trunnion.

One Year Warranty

Warranty Coverage & Service Process

Details the one-year warranty, service procedures, and repair/replacement options.

Warranty Limitations & Exclusions

Lists limitations like non-transferability and exclusions for misuse or unauthorized repairs.

Disclaimer of Other Warranties

States that all other warranties, expressed or implied, are disclaimed.

Spartan Tool Contact & Policy

Provides company contact details and notes the right to make product changes.

Spartan 100 Specifications

General IconGeneral
BrandSpartan
Model100
CategoryCleaning Equipment
LanguageEnglish

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