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Sperre HV2/200 User Manual

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HV2/200
INSTRUCTION MANUAL
AIR COMPRESSOR
GB
SPERRE
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Sperre HV2/200 Specifications

General IconGeneral
BrandSperre
ModelHV2/200
CategoryAir Compressor
LanguageEnglish

Summary

Preface

Personal Safety

About the Compressor

Compressor Construction

Details the two cylinder, two stage single action water cooled compressor's construction principles.

Safety Equipment

Describes safety valves, bursting discs, and automatic control systems for safe operation.

Installation and Operation

Installation Instructions

Guidance on proper base-plate rigidity, alignment, and location for problem-free compressor installation.

Cooling Water System

Ensures reliable operation and life-expectancy by maintaining adequate cooling water supply and circulation.

Start-up Procedure

Step-by-step guide for first start-up or after prolonged downtime, including checks and initial run.

Operation

Details normal operation, monitoring, and handling of condensation in the air system.

Stopping Procedure

Procedures for stopping the compressor for short periods and for prolonged downtime, including preservation.

Operational Failures

Inspection and Maintenance

Maintenance Intervals

Provides recommended maintenance intervals for daily, 500, 1000, 3000, 9000, and 12000 operating hours.

Valves

Details valve importance, overhaul, replacement, and tightening moments for reliable compressor performance.

Lubrication System

Explains the lubrication pump, filter, and recommended oil types for reliable compressor operation.

Bearings

Covers crankshaft, frame, and crosshead bearings, including assembly and lubrication for smooth operation.

Pistons and Piston Rings

Details procedures for disassembling pistons and piston rings, including protective measures.

Elastic Coupling

Explains the disassembly and alignment procedures for the compressor's elastic coupling.

Coolers

Guidance on keeping LP and HP coolers clean from deposits to ensure efficient cooling and prevent coke formation.

Filters

Instructions for cleaning the air filter and replacing the oil filter at recommended intervals.

Technical Data

Cooling Water Capacities

Specifies cooling water volume requirements for different operating pressures and speeds.

Recommended Pressures and Temperatures

Lists recommended operating pressures, temperatures for cooling water, oil, and air outlet.

Torque Specifications

Provides torque values for various components like cylinder head, cooling mantle, and bearing bolts.

Clearances

Details specified clearances for valves, pistons, cylinder heads, and bearings.

Piston Rings Data

Specifies compression rings, scraper rings, oil rings, end clearances, and wear limits for piston rings.

General Data

Provides general specifications such as number of cylinders, piston diameters, stroke, and oil capacity.

Ordering Spare Parts

Parts Lists

Part Drawings

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