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SPX Marley NC Series User Manual

SPX Marley NC Series
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NC
®
steel cooling tower
INSTALLATION - OPERATION - MAINTENANCE
Z0628276 rev A ISSUED 05/2015
READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT.
USER MANUAL
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SPX Marley NC Series Specifications

General IconGeneral
Dimensions (Outdoor Unit)Varies by model
Weight (Outdoor Unit)Varies by model
SeriesNC Series
ApplicationCommercial
Airflow ConfigurationHorizontal
Material of ConstructionGalvanized Steel
RefrigerantR410A
Operating Temperature (Cooling)18°C - 45°C

Summary

Overview of Cooling Tower System

Safety First Considerations

Discusses safety considerations for tower installation and design.

Tower Location Guidelines

Details site selection criteria for optimal tower maintenance and airflow.

Cooling Tower Installation Procedures

Step-by-Step Installation Guide

Step-by-step instructions for installing the cooling tower, including module assembly.

Motor Wiring Guide

Details how to wire the motor correctly according to the nameplate and voltage.

Mechanical Equipment Installation

Covers installation and safety for mechanical components like fan guards.

Tower Start-Up Procedures

Procedures for safely starting up the cooling tower system, including water system preparation.

Cooling Tower Operation and Performance

Factors Affecting Cold Water Temperature

Explains influences like heat load, wet-bulb temp, and water flow rate on output temp.

Wintertime Operation Guidelines

Guidelines for operating the cooling tower in freezing weather to prevent ice formation.

Intermittent Winter Operation

Measures to prevent freezing during temporary shutdowns in cold weather.

Water Treatment and Blowdown Management

Covers maintaining water quality, startup conditions, and the process of blowdown.

Cooling Tower Maintenance Practices

Cooling Tower Cleaning Protocols

Procedures for regular cleaning to minimize bacterial growth and ensure safety.

Blowdown Process and Purpose

Explains the process of discharging water to control contaminant concentration.

Belt Tensioning and Alignment

Details how to adjust and maintain proper belt tension for optimal performance.

Sheave Alignment Procedures

Instructions for aligning motor and fan sheaves for belt drive systems.

Scheduled Maintenance Overview

Outlines recommended maintenance tasks on a weekly, monthly, and annual basis.

Motor Relubrication Steps

Step-by-step guide for lubricating the motor bearings.

Seasonal Shutdown Procedures

Procedures for properly shutting down the tower for extended periods.

Prolonged Shutdown and Support Services

Advice for extended shutdowns and information on available replacement parts and services.

Comprehensive Maintenance Schedule

Troubleshooting Common Cooling Tower Issues

Motor Starting and Noise Problems

Addresses problems related to motor failure to start, noise, and incorrect rotation.

Motor Overheating and Speed Issues

Explains why motors may run hot, fail to reach speed, or have issues.

Geareducer, Fan Drive, and Water Issues

Troubleshoots Geareducer noise, fan vibration, fan noise, and water quality problems.

Temperature, Drift, and Airflow Issues

Discusses problems with cold water temperature, excessive drift, and airflow obstructions.

Additional Information and Support

Tower Capacity, Rebuilding, and Documentation

Information on adding capacity, rebuilding services, and included installation documentation.

Obtaining Parts and Service Assistance

Details on how to obtain replacement parts, service assistance, and technical reports.

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