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Standard Horizon
Binding Machine
BQ-140
Standard Horizon BQ-140 User Manual
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Standard
Horizon
BQ140
Perfect
Binder/Padder
Service Manual
2
Table of Contents
Safety Instructions
5
Necessary Tools for Maintenance and Repair
6
Signs and Abbreviations in this Manual
6
Contents
7
How the Binder Works
12
Main Power Section Construction
13
Clamper Unit Construction
14
Nipper Plate Open/Close Mechanism
15
Nipper Up/Down Mechanism
16
Nipper Upper Limit Position (Start Position)
16
Nipper Standby (Lower Limit) Position
16
Nipping Position
16
Melt Tank Unit Construction
17
Melt Tank Up/Down Mechanism
18
When the Clamper Moves to the Left
18
When the Clamper Moved to the Right
18
Roughening Unit Construction
19
Trouble Shooting
20
Main Power Can Not be Turned on
21
Glue Can Not be Melted
22
Binding Cannot be Started Even the Start Lamp Is on
23
Start Lamp Is off and Binding Cannot be Started
24
Reset Lamp Is on and Machine Cannot be Reset
25
Machine Cannot be Reset When Reset Lamp Is off
25
Roughening Cutter Can Not be Rotated
26
Blower Can Not be Turned on
27
Cooling Fan Can Not be Turned on
28
Glue Can Not be Applied
29
Binding Result Is Not Perfect
30
Booklet Edge Is Not Aligned with Cover Edge
31
Nipper Plates Can Not be Open
32
Mechanical Check Points
34
Level Adjustment
35
Standard Level and Nipping Level Adjustment
36
Point
36
Check
36
Adjustment
37
Roughening Level Adjustment
39
Glue (Melt Tank) Level Adjustment
41
Drum Level Adjustment
42
Scrape Wire Level Adjustment
42
Clamper Adjustment
43
How to Remove Clamper Unit
43
Clamper and Nipper Alignment
44
Clamper Guide Roller Adjustment
45
Nipper Unit
47
Nipper Level Adjustment
47
Adjustment of Clearance between Nipper Plate and Level Plate
48
Level Plate Replacement
49
Nipping Power Adjustment
49
Melt Tank
50
Thermo Fuse and Space Heater Replacement
50
Scrape Wire Replacement
51
Application Drum Replacement
52
Melt Tank Unit Replacement
53
Roughening Unit
54
Roughening Guide Roller Adjustment
54
Roughening Cutter Replacement
55
Layout of Sensors
56
Sensor Function Check
57
Clamper Sensor (Right and Left Side)
57
Guard Sensor, Nipper Upper/Lower Sensor
57
Roughening Guide Sensor, Roughening Cutter Position Sensor
57
Cover Sensor
58
Booklet Sensor
58
Temperature Controller
58
Thermostat
59
Thermo Fuse
59
Space Heater
59
Sensor Replacement
60
Guard Sensor Replacement
60
Roughening Guide Sensor Replacement
61
Roughening Cutter Position Sensor Replacement
62
Nipper Lower Sensor Replacement
63
Nipper Upper Sensor Replacement
64
Clamper Sensor (Right) Replacement
65
Booklet Sensor Replacement
66
Temperature Controller Replacement
67
Other Sensors
67
Electrical Check Points
68
Layout of Electric Parts
69
Electric Box
70
Control P.C.B. (QPW-274)
71
Led (On)
71
Con (From/To)
72
Terminal Board
75
Voltage Check Point
77
Technical Bulletin
80
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Standard Horizon BQ-140 Specifications
General
Brand
Standard Horizon
Model
BQ-140
Category
Binding Machine
Language
English
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