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steinert UME 115 150 C - User Manual

steinert UME 115 150 C
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Steinert GmbH
Widdersdorfer Straße 329-331
D-50933 Köln
Postfach 45 11 60
D-50886 Köln
Phone:
Switchboard +49-(0)221 / 49 84 - 0
Spare parts +49-(0)221 / 49 84 - 177
Service / Repairs +49-(0)221 / 49 84 - 132
Fax +49-(0)221 / 49 84 - 102
E-mail sales@steinert.de
www.steinert.de
INSTRUCTIONS OF INCORPORATION (EN)
Machine
Type
Serial no.
Job no.
Customer
Over-belt magnetic separator
UME 115 150 C
18 0077 060 01 + 18 0077 090 01 +
18 0077 100 01
A1180077
WTT B.V.
Münsterstraat 14
NL - 7575 ED Oldenzaal
KKS no. 1020AT203
Order no.
WTT 20180031
Order date
2018-01-24
Project name
14246 Jieyang Project
Final customer
Year of manufacture
2018
TRANSLATION OF THE ORIGINAL

Table of Contents

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Summary

Overview

Installation Instructions Overview

Details on how to use and store the manual for safe operation.

Manufacturer Liability Disclaimer

Manufacturer's disclaimer regarding non-adherence to instructions, misuse, etc.

Copyright

Information on protection of texts, drawings, and illustrations by copyright.

Spare Parts Information

Information on ordering genuine spare parts and their location in the appendix.

Warranty Conditions Details

Information on where warranty conditions are available, usually in sales documents.

Customer Service and Support

Contact information for technical questions and support.

Document Symbols

Signal Word Warnings

Explanation of signal words like DANGER, WARNING, CAUTION and their meanings.

Notes on Property and Environmental Damage

Indicates potential damage to property or environment if warnings are ignored.

Operational Information Notes

Provides recommendations for efficient and trouble-free operation.

Work Instruction and List Symbols

Explains symbols used for work instructions and list structures.

General Safety

Electrical Power Safety Precautions

Dangers of electric shock and precautions for installation and work.

Static Magnetic Field Safety

Risks for persons with medical implants from magnetic fields.

Dynamic and Static Load Safety

Risks from dynamic stresses and importance of foundation suitability.

Falls from Heights Safety

Risks of severe injury or death from working at heights.

Noise Exposure Safety

Hearing loss risks and use of hearing protection.

Hot Surface Safety Precautions

Burn risks from hot surfaces and protective measures.

Magnetic Field Strength Limits for Personnel

Permissible limit values for magnetic field exposure for different persons.

CE Label Information

Explains the machine is a partial machine and requires complete system compliance.

Owners Safety and Maintenance Responsibility

Duties of the owner regarding safety, regulations, and machine maintenance.

Personnel Qualification Requirements

Qualifications needed for personnel operating or maintaining the machine.

Personal Protective Equipment (PPE) Requirements

Mandatory PPE for safe operation and maintenance tasks.

Safety Device Integrity

Importance of properly installed and intact safety devices.

Emergency Procedures and Accident Response

Procedures for emergencies and first aid measures.

Environmental Protection Guidelines

Guidelines for handling lubricants and electronic waste responsibly.

Safety Signage and Labeling

Explains various safety signs and their meanings.

Product Intended Use

Intended Place of Use

Specifies the machine's application and installation context.

Foreseeable Misuse and Prohibited Uses

Lists prohibited uses and their consequences.

Product Technical Data

UME 75-115... C Technical Specifications

Detailed specifications for various models regarding magnet, drive, and protection classes.

Operating Environmental Conditions

Environmental parameters like temperature and humidity for operation.

Noise Emissions

Information on noise emissions during operation.

Machine Type Plate Information

Description of data found on the machine's type plate.

Lubricants and Consumables List

Lists lubricants and their types for maintenance.

Machine Construction and Function

Construction Overview and Components

General view and identification of main components.

Brief Description of Operation

Explanation of how the over-belt magnetic separator works.

Product Transport, Packaging, and Storage

Transport Safety Instructions

Critical safety warnings for lifting and moving the machine.

Packaging Handling Symbols

Explains common symbols found on packaging for handling.

Delivery and Transport Inspection

Procedure for checking delivery for completeness and damage.

Packaging Materials and Handling

Information on packaging materials and handling.

Machine Transport Guidelines

Guidelines for lifting and transporting the machine using its designated points.

Product Storage Guidelines

Conditions and procedures for storing the machine before installation.

Product Installation and Commissioning

Installation Location Recommendations

Recommendations for selecting a suitable installation site and material considerations.

Installation Procedures and Warnings

Procedures and safety warnings for installing the machine.

Commissioning Procedures and Checks

Steps and checks required before operating the machine.

Power Supply Connection Guidelines

Safety and procedural guidelines for connecting the machine to power.

Post-Installation and Operational Inspections

Requirements for testing the plant after setup and during operation.

Troubleshooting Product Faults

Malfunction Response Procedures

Actions to take when the machine exhibits malfunctions.

Mechanical Faults Troubleshooting Guide

Table detailing common mechanical faults, causes, and solutions.

Product Maintenance

Maintenance Safety Precautions

Critical safety precautions before performing any maintenance work.

Machine Cleaning Procedures

Procedures for cleaning the machine and related safety notes.

Scheduled Maintenance Tasks

Recommended maintenance steps and intervals for regular checks.

Discharge Belt Inspection and Replacement

Procedures and safety warnings for checking and replacing the discharge belt.

Discharge Belt Tensioning and Alignment

Steps for correctly adjusting belt tension and alignment.

Maximum Discharge Belt Tension Settings

Guidelines for setting the correct belt slack based on axis separation.

Discharge Belt Central Running Adjustments

Steps to ensure the discharge belt runs centrally on the rollers.

Lubrication Guidelines

General guidelines for lubricant storage and mixing.

Roller Bearing Lubrication Procedure

Details on lubricating roller bearings, including first filling and relubrication.

Drive Lubrication Procedure

Information on lubricating the drives, including oil type and filling procedures.

Product Disassembly

Disassembly Procedures and Safety

Procedures and safety measures for dismantling the machine.

Product Disposal Guidelines

Guidelines for environmentally responsible disposal of the machine and its parts.

Product Appendix

Dimension Sheet

Technical drawing with dimensions and load capacities.

Belt Change Device Information

Information and drawing of the device used for belt replacement.

3-Phase Motor Specifications

Technical details related to the 3-phase motor used in the machine.

Gearbox Specifications

Technical details related to the gearbox component.

STUME Model Operating Instructions

Specific operating instructions for the STUME model.

Electrical Wiring Diagram

Diagram illustrating the electrical connections of the machine.

Spare Parts List

Comprehensive list of spare parts with item numbers and types.

Declaration of Incorporation Document

Declaration confirming the machine's compliance with relevant directives.

steinert UME 115 150 C Specifications

General IconGeneral
Brandsteinert
ModelUME 115 150 C
CategoryWater Filtration Systems
LanguageEnglish