stellar labs TMAX16K - Page 3

Stellar
®
TMAX™ Owner’s Manual | Page iii
Table of Contents
P65 Warning & Cold Weather Notice .................................................................................................................................................................ii
Introduction iv
TMAX Service Body Terminology ........................................................................................................................................................................ v
TMAX Service Body Specifications .....................................................................................................................................................................vi
TMAX Service Body Specifications (cont.) .......................................................................................................................................................vii
Chapter 1 - Operation ................................................................................................................................................ 1
Masterlock Operation ......................................................................................................................................................................................... 1
Air Drain Operation .............................................................................................................................................................................................. 1
Stabilizer Operation ............................................................................................................................................................................................. 1
Tailgate Operation ............................................................................................................................................................................................... 2
Door Latch Operation ......................................................................................................................................................................................... 2
Sliding Top Operation .......................................................................................................................................................................................... 2
Crane Drain Pan Operation ............................................................................................................................................................................... 2
Chapter 2 - Maintenance ........................................................................................................................................... 3
Washing the TMAX body: .................................................................................................................................................................................... 4
New Paint Care and Cleaning Procedures during Initial Ownership and Beyond .................................................................................. 4
General TMAX Body Washing Instructions .................................................................................................................................................... 4
Torque Data Chart ........................................................................................................................................................................................... 5
Replacement Parts .............................................................................................................................................................................................. 6
Chapter 3 - Installation ............................................................................................................................................... 7
TMAX Installation Notes ....................................................................................................................................................................................... 7
TMAX1/30K/16K-9 Mounting Kit - Ford - PN 24051 ............................................................................................................................................ 7
TMAX1/30K/16K-9 Mounting Kit - Dodge - PN 96076 ........................................................................................................................................ 8
TMAX1/30K/16K-9 Mounting Kit - Chevy - PN 101362 ....................................................................................................................................... 9
TMAX1-13 & TMAX1/30K/16K-11 Mounting Kit - Ford - PN 13258 ................................................................................................................... 10
TMAX1-13 & TMAX1/30K/16K-11 Mounting Kit - Dodge - PN 57645 .............................................................................................................. 11
TMAX1-13 & TMAX1/30K/16K-11 Mounting Kit - Chevy - PN 101361 ............................................................................................................. 12
TMAX LP Mounting Kit - Ford - PN 79837 .......................................................................................................................................................... 13
TMAX LP Mounting Kit - Dodge - PN 79838 ...................................................................................................................................................... 14
TMAX LP Mounting Kit - Chevy - PN 101363 .................................................................................................................................................... 15
TMAX2 Mounting Kit - PN 52043 ........................................................................................................................................................................ 16
TMAX3 Mounting Kit - Single Axle - PN 27936 .................................................................................................................................................. 17
TMAX3 Mounting Kit - Tandem Axle - PN 31143 .............................................................................................................................................. 18
Upfitter SW Small LP or Mech W/O CPRS - 75749 ............................................................................................................................................ 19
Ctrl Pkg Mech Upfitter SW W/Cprs - 93210 ...................................................................................................................................................... 20
Ctrl Pkg E-Link 2.0 Conn Diagram - 85450 ....................................................................................................................................................... 21
Ctrl Pkg VEC Front Switch Panel - 34535 .......................................................................................................................................................... 22
Light Package 16K Mech FMVSS Only - 120581 ............................................................................................................................................. 23
Light Pkg 16K-9 Mech Body FMVSS & Compt - 120580 .................................................................................................................................. 24
Light Pkg 16K-11 Mech Body FMVSS & Compt - 120579 ................................................................................................................................ 25
Light Kit Compt TMAX1 & 30K-9 - 93687 ........................................................................................................................................................... 26
Light Kit Compt TMAX1,2 & 30K-11 - 75739 ...................................................................................................................................................... 27
Light Kit Compt 13' & 14' TMAX - 75744 ............................................................................................................................................................ 28
Light Kit Compt TMAX3 Tandem - 75753.......................................................................................................................................................... 29
Light Kit Compt V2 TMAX LP-12 - 75747 ........................................................................................................................................................... 30
Light Kit Compt Kit V2 TMAX LP-14 - 75748 ...................................................................................................................................................... 31
Wiring Harness: Side Pack (Both Sides) - PN 74722 ......................................................................................................................................... 32
Side Pack Harness to Rear Harness Connector - PN 75721 ........................................................................................................................... 33
Wiring Harness T3 Side Pack Extension - PN 75722.......................................................................................................................................... 33
Wiring Harness: Rear - PN 75538 ....................................................................................................................................................................... 34
Signal Light Harness - PN 85371 ........................................................................................................................................................................ 35
Welder Installation .............................................................................................................................................................................................. 36
Electrical Circuit Grounding ............................................................................................................................................................................. 36
Chapter 4 - Assembly Drawings .............................................................................................................................. 37
Aluminum Tailgate Assembly - PN 86100 ......................................................................................................................................................... 37
Right Tailgate Arm Assembly - PN 75917 ......................................................................................................................................................... 38
Left Tailgate Arm Assembly - PN 75918 ............................................................................................................................................................ 39
Light Box/Reflector Assembly ........................................................................................................................................................................... 40
Grab Handle Assembly - PN 54547 .................................................................................................................................................................. 41
Mud Flap Assembly - PN 19494 ......................................................................................................................................................................... 42
Harness Guard Kit Assembly - PN 54549 .......................................................................................................................................................... 43
Ford Fuel Fill Assembly (TMAX1) - PN 54715 ..................................................................................................................................................... 44
License Plate Hardware Assembly - PN 54548 ................................................................................................................................................ 45