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Sterling Trucks Acterra MX User Manual
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ACTERRA
MAINTENANCE
MANUAL
Models:
MX
STI-403-1
(10/08P)
Published
by
Daimler
T
rucks
North
America
LLC
4747
N.
Channel
Ave.
Portland,
OR
97217
Printed
in
U.S.A.
2
Table of Contents
Page Description
5
Table of Contents
6
Maintenance Manual Contents
6
General Information
8
Normal Vehicle Use
8
Tampering with the Noise Control System
8
Maintenance Instructions
8
Emission Controls
8
Torque Specifications Tables: 00–03
10
Metric/U.s. Customary Conversion Tables: 00–04
13
Scheduled Maintenance Intervals, Description and Use: 00–05
14
Maintenance Schedule Table: 00–06
15
Maintenance Interval Tables: 00–07
16
Maintenance Operation Sets Table: 00–08
18
Initial Maintenance (IM) Operations Table: 00–09
21
M1 Maintenance Interval Operations Table: 00–10
22
M2 Maintenance Interval Operations Table: 00–11
24
M3 Maintenance Interval Operations Table: 00–12
25
M4 Maintenance Interval Operations Table: 00–13
26
M5 Maintenance Interval Operations Table: 00–14
27
Lubrication and Fluid Level Check (M1): 00–15
28
Lubrication and Fluid Level Check (M2): 00–16
29
Engine
30
Engine-Support Fasteners Checking
31
Engine Drive Belt Inspecting
31
Belt Condition Inspection
31
Belt Tension Inspection
32
Pacbrake Inspecting and Maintenance
33
Air Intake
34
Air Cleaner Element Inspecting and Replacing
35
Air Compressor
36
Air Compressor Inspecting, Bendix
37
Air Compressor Rebuilding/Replacing, Bendix
37
Alternators and Starters
38
Alternator, Battery, and Starter Connections Checking
39
Engine Cooling/Radiator
40
Radiator Cap Checking
41
Radiator Pressure Flushing and Coolant Changing
41
Breeze Constant-Torque Hose Clamp Installation
42
Draining the Engine Coolant
42
T-Bolt Type Hose Clamp View
42
Eaton Viscous Fan Clutch
43
Fan Clutch Checking (Noise Emission Control)
43
Horton Advantage Fan Clutch
43
Horton Advantage Fan Clutch Components View
45
Kysor K22RA Fan Clutch
45
Horton Drivemaster Fan Clutch
46
Kysor K22RA Fan Clutch Lining Wear Checking
46
Checking for Air Leaks (Horton Drivemaster)
47
Clutch
48
Clutch (Pull-Type) Inspecting and Adjusting
49
Clutch Release Bearing and Release Cross-Shaft Lubricating
49
Hydraulic Fluid Level Checking
49
Draining and Filling
50
Clutch Components View
50
Clutch Slave Cylinder View
50
Bleeding the Clutch
51
Clutch Master Cylinder View
51
Transmission
53
Manual Transmission Fluid Level Checking
54
Eaton Fuller/Ttc Transmission Fluid Changing/Magnetic Plug Cleaning
55
Eaton Fuller and TTC Transmission Lubricant Capacities
55
Allison Transmission Breather Checking
56
Allison Transmission Fluid and Filter Changing
56
Allison at Series Transmission Governor View
59
Allison MT Series Transmission, Filter Removal
61
Checking the Fluid Level
62
Cold Check
62
Allison MT Series Transmission, Oil Pan Torque Pattern
62
MT Series Dipstick Markings, 5.1-Inch Depth Oil Pan
63
Hot Check
63
AT and MD Series Dipstick Markings
63
Mercedes-Benz Transmission Fluid Changing and Magnetic Plug Cleaning
64
MBT Drain and Fill Plugs
64
MBT Fluid Level Checking
64
MBT Transmission Lubricant Capacities
64
Mercedes-Benz Transmission Leak Checking
65
Frame and Frame Components
67
Frame Fastener Torque Checking
68
Freightliner Airliner Torque Values
68
Hendrickson Suspension Torque Values
68
Drive-Axle Flange View
69
Three-Piece Adapter-Type Beam End Connection
69
Fifth Wheel Inspecting
69
Trailer Electrical Connector Lubricating
70
Fifth Wheel Lubricating
70
Fontaine
70
Holland
70
Suspension
71
Suspension Inspecting
72
Sterling Spring Shock Absorber Checking
72
Sterling Spring (Tandem) Radius Rod Bushing Checking
72
Sterling Spring (Tandem) Equalizer Bushing Checking
73
52-Inch Multi-Leaf Spring Component Check
73
Freightliner Airliner Control Rod Checking
74
Freightliner Airliner Component Inspecting and Operation Checking
74
Freightliner Airliner Component Clearance Checking
74
60-Inch Taper-Leaf Spring Component Check
74
Freightliner Tuftrac
75
Hendrickson Suspension Inspecting
75
Hendrickson Leaf Spring Assembly Inspecting
76
Hendrickson Radius Rod Bushing Checking
76
Chalmers Suspension Checking
77
Reyco 79KB Suspension Visual Inspection
78
Reyco 79KB Fastener Torque Check
78
Reyco 79KB Torque Rod Clamp Position View
78
Suspension Lubricating
79
Equalizer Assembly Lubrication
79
U-Bolt Torque Checking
80
Tightening Pattern for U-Bolt High Nuts
81
Front Axle
82
Knuckle Pin Lubricating
83
Standard Meritor Axles
83
Sealed and Easy Steer Axle Kingpins
83
Tie Rod End Inspecting
84
Easy Steer Plus – Axles with Unitized Wheel Ends, King Pins
84
Check Movement of Tie Rod End
85
Tie-Rod End Adjustment
85
Tie Rod End Lubricating
86
All-Axle Alignment Checking
86
All-Wheel-Drive Front Axle Oil Level Checking
86
All-Wheel-Drive Front Axle Differential View
86
Axles with Unitized Wheel Ends
87
Draw Key Nut Inspecting
87
All-Wheel-Drive Front Axle Oil Changing
87
Rear Axle
89
Rear Axle Lubricant Level Checking
90
Meritor Drive Axle Recommended Lubricant
90
Meritor Drive Axle Lubricant Capacities, Single Axles
90
Axle Breather Checking
91
Axle Lubricant Changing and Magnetic Plug Cleaning
91
Axle Draining and Flushing
91
Two-Speed-Axle Shift Unit Oil Level Checking
92
Rear Axle Filling
92
Two-Speed-Axle Shift Unit Oil Changing
93
Wheels and Tires
94
Spoke-Type Wheel Fastener Torque
95
Fastener Torque for 10-Hole Disc Wheel with Inner and Outer Locknuts
95
Fastener Torque for 8-Hole Disc Wheel with Cone Locknuts
95
Wheel Nut Checking
95
Wheel Nut and Rim Nut Tightening Sequence
96
Driveline
97
Driveline Inspecting
98
End-Yoke Nut Torque Specifications
98
Single Axle Input Shaft
98
Tandem Axle Input and Output Shafts
98
Driveline Lubricating
99
U-Joint Lubricating
99
Driveline Assembly with Midship Bearing for Single-Axle Installation
99
Driveshaft Runout Specifications
100
Slip-Joint Spline Wear Checking
100
Slip-Joint Spline Lubricating
101
Brakes
102
Air Dryer Inspecting, Bendix AD–9
103
Air Brake Valve Inspecting and Leak Checking, Bendix BP–R1
103
Foot Brake Valve Actuator Lubricating, Bendix E–8P
103
Air Brake Valve Operation Checking/Relay Valve Checking, Midland
103
Quick Release and Flipper Valves Checking, Midland
104
Brake Chamber Inspecting (All Models)
104
MGM Brake Chamber
104
Angle between Piston Rod and Slack Adjuster
105
Piston Rod Engagement with the Clevis
105
Piston Rod Nut Torque Values
105
Clamp Ring Torque Values (Bendix Chambers)
106
Service Brake Operation and Leakage Checking
106
Parking Brake Operation and Leakage Checking
107
Camshaft Bracket Bushing Lubricating
108
Automatic Slack Adjuster Checking, Meritor
108
Automatic Slack Adjuster Lubricating, Meritor
108
Automatic Slack Adjuster Inspecting, Meritor
109
Air Dryer Checking, Bendix AD–9
109
Air Dryer Desiccant Replacing, Bendix AD–9
109
Air Brake Valve Leak Checking, Bendix TC–6
109
Brake Lining Wear Checking, Hydraulic Disc Brakes
110
Brake Lines Checking, Hydraulic Disc Brakes
110
Power Booster Checking, Bendix Hydro-Max
110
Automatic Slack Adjuster Lubricating, Gunite
110
Automatic Slack Adjuster Lubricating, Haldex
111
Automatic Slack Adjuster Inspecting, Gunite
111
Bosch Rail-Slide Hydraulic Brake Caliper Lubricating
112
Anchor Plate and Key Fastener View
112
Drive out the Key and Spring View
112
Brake Inspection
113
Parking Brake Operational Check
113
Brake Component Inspection
113
Caliper V-Ways Check
113
Brake Chamber Stroke Specifications
114
Steering
116
Steering Driveline Lubricating
117
Drag Link Lubricating
117
Nelson Reservoir Check
118
Power Steering Reservoir Fluid Level Checking
118
Metal Ventra Reservoir Check
118
Power Steering Reservoir Fluid and Filter Changing
119
Plastic Ventra Reservoir
119
Metal Ventra Reservoir
119
Power Steering Gear Lubricating
121
Fuel
122
Fuel Tank Draining and Vent Checking
123
Exhaust
124
Exhaust System Inspecting (Noise Emission Controls)
125
Pre-EPA07 Exhaust System Inspecting
125
EPA07 Exhaust System Inspecting
125
Definitions of ATS Components
125
Typical After-Treatment Device View
126
Electrical, Instruments, and Controls
128
Electrical System Checking
129
Cab Check
129
Chassis Check
129
Under-Dash Electrical Panel View
129
Coolant Level Sensor Cleaning
130
Doors
131
Weatherstrip, Door Latch, and Door Hinge Lubricating
132
Heater and Air Conditioner
133
Air Conditioner Inspecting
134
HVAC Air Filter Replacing
134
Drive Plate Clearance Inspection
134
4
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Sterling Trucks Acterra MX Specifications
General
Brand
Sterling Trucks
Model
Acterra MX
Category
Automobile
Language
English
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