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Still ECU-SF-20 User Manual

Still ECU-SF-20
92 pages
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Original instructions
ECU-SF-20
0170
45378043402 EN - 10/2011

Table of Contents

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Still ECU-SF-20 Specifications

General IconGeneral
BrandStill
ModelECU-SF-20
CategoryForklifts
LanguageEnglish

Summary

Introduction

Forklift Data

Record principal forklift data for sales network or service centre requirements.

General Information

Contains original instructions from manufacturer. Operator defined as driver. User is physical/legal person.

How to Consult the Manual

Manual divided into chapters with specific topics. Table of contents aids usability.

Delivery of the Forklift and Documentation

Ensure all requested options are delivered with the forklift and relevant documentation.

EC Declaration of Conformity

Declares industrial truck conforms to Machinery Directive 2006/42/EC.

Technical Service and Spare Parts

Contact authorised service network for maintenance and repairs using original spare parts.

Normative References

Lists compliance with Machine Directive 2006/42/EC and EMC Directive 2004/108/EC.

Type of Use

Defines normal use conditions for forklift operations.

Working Conditions

Specifies environmental limits and conditions for forklift operation.

Modifications to Forklift

Prohibits modifications that invalidate EC certificate and warranty.

Applied Equipment

Contact sales network for application of non-standard devices.

User Obligations

Users must comply with local legislation governing forklift use and maintenance.

Environmental Considerations

Guidelines for proper disposal of units and batteries during repair work.

Disposal of Units and Batteries during Repair Work

Exchanged units and materials must be disposed of per regulations.

Packaging

Packaging material must be removed before start-up and disposed of properly.

Safety

Safety Regulations

Lists regulations to be followed when using the forklift.

General Precautions

Provides general safety guidelines for forklift operation.

General Safety Rules

Rules for qualified personnel, equipment use, and forklift condition.

Flooring Requirements

Specifies that work floors must be even and without holes for safe operation.

Requirements for the Traction-Battery Charging Area

Area must be sufficiently ventilated for charging traction batteries.

Safety Regulations Relative to Forklift Use

Operator must be familiar with defects, controls, and perform inspections.

Safety Regulations Relative to Operating Materials

Guidelines for handling and disposal of operating and cleaning materials.

Location of Labels

Diagram showing the location of various labels on the forklift.

Description of Labels

Explanation of the meaning and purpose of each label found on the forklift.

Safety Devices

Identifies key safety devices on the forklift.

Electromagnetic Radiation

Specifies limit values for electromagnetic emissions and immunity.

Non-Ionised Radiation

Addresses compatibility of devices emitting non-ionising radiation with medical devices.

Safety Tests

Information regarding safety tests and inspections for the forklift.

Regular Safety Inspection of the Truck

Ensures the truck is checked at least annually or after incidents.

Knowledge of the Truck

General Truck View

Overview and identification of main components of the truck.

Definition of Direction of Travel

Defines direction of travel towards forks (A) and towards the driver (B).

Instrumentation and Controls

Details on the truck's instruments and control elements.

Start/Stop Key

Explains the two positions of the start/stop key: off and circuit powered.

Tiller Controls

Description of tiller buttons: anti-crush, drive throttle, fork lift/lower, horn.

Tiller Positions

Explains the two positions of the tiller: working and braking.

Battery Status Indicator and Hour Meter

Details on instrument zones for operation time and battery charge level.

List of Available Options

Highlights optional equipment that can be fitted to the forklift.

Operator Side Panels

Describes the function and positions of the operator side panels.

Operator Step Plate

Details the three positions of the operator step plate and their functions.

Internal Accessibility

Information on accessing internal parts of the truck, including the battery compartment.

Removing the Covers

Instructions and safety warnings for disassembling protective covers.

Truck Identification

Information on identifying the truck and its components.

Location of Data Plates

Shows where data plates are located on the forklift chassis.

Frame Labelling

Indicates that the truck's serial number is marked on the chassis frame.

Forklift Identification Plate

Details the information provided on the forklift identification plate.

Use and Operation

Truck Transport and Lifting

Guidelines for safely transporting and lifting the forklift.

Loading and Unloading the Truck

Procedure for loading and unloading the truck using a crane or platform.

Breaking-In

Information on initial break-in procedures for the forklift.

Checks and Inspections

Overview of essential checks and inspections for safe operation.

Daily Checks Before Use

List of daily checks to ensure truck is in good condition and safe.

Wheel Wear Check

Procedure for checking wheel wear and when replacement is needed.

Use of the Truck

General guidelines and procedures for operating the forklift.

Operator Position

Description of correct operator positions for safe truck operation.

Driving Position with the Operator on the Ground

Instructions for operating the truck while the operator is on the ground.

Driving Position with the Operator on Board

Instructions for operating the truck while the operator is standing on the step plate.

Start-Up

Procedure for starting the truck after performing daily checks.

Drive

Instructions on how to drive the truck using the tiller and throttle.

Load Placement

Information on proper load placement and handling.

Taking Up Load

Procedure for lifting loads, ensuring correct dimensions and center of gravity.

Transporting Loads

Guidelines for safely transporting loads, including on slopes.

Transporting Pallets or Other Containers

Rules for transporting loading units like pallets.

Deposit the Load

Procedure for safely depositing loads and retracting forks.

Towing Trailers

States that the forklift is not qualified to tow trailers.

Forklift Towing

Instructions on lifting the forklift in case of breakdown.

Battery Recharging

Detailed procedure for recharging the forklift battery.

Maintenance

General Information

Keep forklift in good condition by carrying out regular servicing.

Operations Preliminary to Maintenance

Safety steps before performing maintenance operations.

Scheduled Maintenance

Maintenance tasks to be performed at regular intervals.

Synoptic Table of Maintenance Operations

Table detailing maintenance operations and their intervals.

Maintenance as Required

Maintenance tasks performed based on specific needs or usage.

Cleaning the Forklift

Guidelines for cleaning the forklift based on its use and workplace.

Changing the Battery

Procedure for safely removing and refitting the forklift battery.

Fuse Replacement

Instructions and safety precautions for replacing fuses.

Decommissioning

Operations for temporary and permanent decommissioning of the forklift.

Temporary Putting Out of Commission

Operations for storing the forklift when not in use for a long time.

Checks and Inspections After a Long Period of Inactivity

Procedures before using the forklift after a prolonged period of inactivity.

Permanent Putting Out of Commission (Demolition)

Guidelines for demolishing the forklift in compliance with local legislation.

Supply Table

Table of lubricants and their specifications for the forklift.

Resolution of Operating Defects

Troubleshooting guide for common operating defects and their solutions.

Technical Data

Overall Dimensions

Diagrams and measurements detailing the forklift's overall dimensions.

Technical Data

Key characteristics of the forklift including load capacity, wheelbase, etc.

Dimensions

Detailed dimensional specifications for lifting, forks, and turning radius.

Performance

Data on drive speed, lifting/lowering speed, and gradient surmountability.

Electric Motor

Specifications for the traction and lifting motors.

Battery Dimensions and Weights

Specifications for battery dimensions, weight, and types.

Noise

Information on sound pressure level in the driver's seat and uncertainty factor.

Vibrations

Data on vibrations exposed to hands, arms, and the body.

Diagrams

Hydraulic Diagrams

Overview of hydraulic diagrams for the forklift.

Hydraulic Connection Diagram

Schematic showing the hydraulic connections of the system.

Circuit Diagram

Electrical circuit diagrams for various parts of the forklift.

Electrical Connection Diagrams

Detailed diagrams illustrating electrical connections and components.

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