EasyManua.ls Logo

Still HPT-20 User Manual

Still HPT-20
76 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Original instructions
Hand pallet truck
HPT-20
HPT-25
HPT-30
0053 0054 0055 0056 0057
50988046036 EN - 10/2018

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Still HPT-20 and is the answer not in the manual?

Still HPT-20 Specifications

General IconGeneral
BrandStill
ModelHPT-20
CategoryTrucks
LanguageEnglish

Summary

Foreword

Your industrial truck

General overview of the industrial truck's construction and purpose.

General

General overview of the industrial truck's construction and purpose.

EC conformity, CE labelling

Explanation of CE marking and its significance for the industrial truck.

EC/EU declaration of conformity

Details of the manufacturer's declaration of conformity with relevant directives.

Information about documentation

Scope and availability of operating instructions and other documentation.

Documentation scope

Defines the content and intended use of the operating instructions.

Issue date and currentness of manual

Information on the manual's publication date and potential updates.

Copyright and trademark rights

Legal information regarding the use and reproduction of the manual's content.

Explanation of information symbols used

Defines the meaning of safety symbols like DANGER, WARNING, and CAUTION.

Environmental considerations

Guidelines for responsible handling of packaging and disposal of truck components.

Packaging

Instructions for removing and disposing of protective packaging material.

Disposal of units during repair work

Procedures for the proper disposal of exchanged components and materials.

Introduction

Proper usage

Describes the intended and correct use of the industrial truck for lifting and transport.

Impermissible use

Lists prohibited uses and conditions that must be avoided for safety.

Place of use

Specifies suitable locations and environmental conditions for operating the truck.

Residual dangers, residual risks

Identifies potential risks and hazards that remain even with proper use.

Danger to employees

Addresses occupational health and safety requirements for employees operating the truck.

Specific usage risks as a result of operating the industrial truck

Highlights risks associated with non-standard or uncertain operational scenarios.

Safety

Definition of terms used for responsible persons

Defines key roles like Operating Company, Qualified Person, and Operator.

Operating company

Defines the entity responsible for the truck's use and safety.

Qualified person

Specifies the criteria and qualifications required for personnel performing checks.

Operator

Details the requirements, rights, and duties for safe truck operation.

Essentials for safe operation

Covers crucial aspects for safe usage, including modifications and safety systems.

Changes and retrofitting

Prohibits unauthorized modifications and retrofitting of the industrial truck.

Warning regarding non-original parts

Advises against using non-approved parts due to safety risks.

Damage, defects and misuse of safety systems

Emphasizes reporting damage and not disabling safety features.

Safety inspections

Outlines requirements for regular testing and inspection of the industrial truck.

Carrying out regular testing on the industrial truck

Details the frequency and scope of mandatory safety checks by competent personnel.

Safety inspection based on time and extraordinary incidents

Covers inspections triggered by calendar intervals or unusual events.

Safety regulations for handling consumables

Provides safety guidelines for using oils, hydraulic fluid, and other materials.

Permissible consumables

Refers to the maintenance data table for approved operating substances.

Oils

Details hazards and precautions for handling flammable and toxic oils.

Hydraulic fluid

Addresses risks and safety measures related to hydraulic fluid.

Disposal of consumables

Guidelines for environmentally sound disposal of used fluids and battery acid.

Overviews

General view

Illustrates the main components of the industrial truck with numbered labels.

Overview

Provides a schematic with decals and labels identifying truck parts and information.

Nameplate

Explains how to identify the truck using information found on the nameplate.

Operation

Checks and operations prior to commissioning

Steps to ensure the truck is safe and ready for initial operation.

Visual inspections

Mandatory pre-operation checks to identify damage or defects.

Fitting the tiller

Instructions for attaching the tiller if it was not pre-fitted.

Commissioning

Steps for putting the industrial truck into service.

Steering

How to steer the truck using the tiller and its turning radius.

Lifting

Details on the lifting system, its controls, and safe operation.

Lifting system

Description of the truck's hydraulic lifting mechanism.

Lifting system controls

Safety warnings and instructions for operating the lifting controls.

Lifting the forks

Procedure for raising the forks using the operating lever.

Lowering the forks

Procedure for lowering the forks using the operating lever.

Brakes

Information on how to brake the truck and use the emergency stop function.

Braking the industrial truck

Method for decelerating and stopping the industrial truck.

Emergency stop

Procedure for immediate stopping in critical situations.

Parking brake (special equipment)

Instructions for operating the optional parking brake for secure parking.

Working with loads

Guidelines and safety regulations for handling and transporting loads.

Safety regulations for handling loads

Critical safety rules to prevent accidents when working with loads.

Before the load pick-up

Preparation steps before lifting a load, including checking capacity.

Load capacity

Information on the maximum load the truck can safely lift.

Taking up loading units

Procedure for correctly positioning forks under a load.

Taking up load

Guidelines for picking up loads, including size and placement.

Transporting pallets

Rules for transporting single or multiple loading units.

Driving on lifts

Safety considerations when using lifts with the industrial truck.

Driving on loading bridges

Precautions for driving the truck across loading bridges.

Cold store application

Specific considerations and warnings for using the truck in cold storage environments.

Operation in special business situations

Advice for non-standard operations like transport and securing the truck.

Transport

Guidelines for driving the truck onto transport vehicles or platforms.

Lashing

Methods for securing the truck during transport to prevent movement.

Decommissioning

Procedures for safely taking the industrial truck out of service.

Parking the industrial truck securely

Steps for properly parking the truck to prevent unintended movement.

Cleaning

Instructions and warnings regarding cleaning the industrial truck.

Cleaning the industrial truck

Methods and precautions for cleaning the truck's components.

After cleaning

Steps to take after cleaning to ensure safe operation.

Maintenance

General maintenance information

Overview of maintenance procedures, personnel qualifications, and service intervals.

Qualifications of personnel

Requirements for personnel authorized to perform maintenance and testing.

Maintenance work for which no special qualifications are necessary

Simple maintenance tasks that can be performed by untrained personnel.

Information regarding performing maintenance

Guidance on scheduling and performing maintenance for optimal performance.

Intervals for maintenance and inspection

Lists the recommended schedule and types of maintenance tasks.

Servicing

Details maintenance tasks categorized by function group.

Maintenance after 6 months

Specific maintenance checks required after the initial six-month period.

Ordering spare parts and wearing parts

Instructions on how to obtain replacement parts from the service center.

Maintenance data table

Provides a table with specifications for various components and consumables.

Safety regulations for maintenance

Crucial safety measures to prevent accidents during maintenance and repair.

General information

General safety principles to apply during all maintenance activities.

Preparation for maintenance

Steps to take before starting maintenance, including securing the truck.

Jacking up

Procedure for safely lifting the truck for maintenance.

Jacking up at the chassis

Specific method for jacking up the truck's chassis.

Roller maintenance

Procedures for inspecting and maintaining steering rollers and load castors.

Checking the mounting of the steering rollers

Steps to check the secure mounting and condition of steering rollers.

Checking the mounting of the load castors

Steps to check the secure mounting and condition of load castors.

Servicing the lifting system

Checks and procedures for ensuring the lifting system operates correctly.

Adjusting the lowering device

Instructions for adjusting the fork lowering mechanism.

Lowering position

Adjusting the fork lowering function from the lowering position.

Neutral position

Ensuring forks are correctly positioned in neutral.

Lifting position

Adjusting the fork lifting function.

Maintenance after 6 months

Specific maintenance tasks to be performed after six months of use.

Other tasks

General tasks to ensure continued operability, referencing another chapter.

Checking the forks

Visual inspection of forks for damage like deformation or cracks.

Checking the hydraulic oil level and hydraulic system for leaks

Procedures for checking oil levels and detecting leaks in the hydraulic system.

Checking the hydraulic pump for leaks

Specific check for leaks around the hydraulic pump.

Checking the oil level

Detailed steps for checking and topping up the hydraulic oil.

Technical data

Dimensions HPT 25/HPT 25 GA/HPT 25 ST/HPT 30

Detailed dimensional drawings and specifications for specific HPT 25 models.

Dimensions HPT 20 FL

Detailed dimensional drawings and specifications for the HPT 20 FL model.

Technical datasheet

Comprehensive technical specifications for various HPT models.

Characteristics

Table summarizing key characteristics like manufacturer, operation type, and capacity.

Basic dimensions

Table listing essential dimensions such as lift height, length, and width.

Temperature ranges

Specifies the operating temperature limits for the industrial trucks.

Related product manuals