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Stober POSIDRIVE MDS 5000 User Manual

Stober POSIDRIVE MDS 5000
132 pages
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POSIDRIVE® MDS 5000
Operation manual
Settings
Interfaces
Communication
V 5.6-S or later
08/2016 en

Table of Contents

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Stober POSIDRIVE MDS 5000 Specifications

General IconGeneral
SeriesPOSIDRIVE MDS 5000
Cooling MethodForced air cooling
Enclosure RatingIP20
Output Voltage0 to input voltage
Frequency Range0 to 400 Hz
Control MethodVector control
Protection FeaturesOverload, short circuit, overvoltage, undervoltage
Communication InterfaceCANopen, PROFIBUS, PROFINET
Operating Temperature-10°C to 50°C
Storage Temperature-25°C to 70°C
Humidity5% to 95% (non-condensing)

Summary

Introduction to POSIDRIVE MDS 5000 Operation Manual

About This Manual

Provides information on the basic operation of the inverter and functions independent of standard applications.

Further Documentation and Support

Lists related manuals for POSITool software and other device documentation.

Abbreviations Used in the Manual

Defines technical abbreviations used throughout the document for clarity.

Trademarks and Registered Trademarks

Lists trademarks of STÖBER and other companies used in the documentation.

Notes on Safety

General Safety Guidelines and Risk Assessment

Highlights the importance of safety guidelines, technical rules, and risk assessment for safe operation.

Ambient Conditions and Prohibited Applications

Specifies environmental requirements and applications that are prohibited for inverter use.

Qualified Personnel and Their Responsibilities

Defines the necessary qualifications for personnel performing tasks related to the device.

Installation, Connection, and Service Precautions

Details safety measures for installation, connection, and service, including power isolation.

Disposal and Residual Dangers

Provides guidelines for proper disposal and outlines residual dangers associated with the device.

Presentation of Safety Notes and Symbols

Explains how safety notes are presented and the meaning of different warning symbols.

Commissioning an Inverter

Standard Device State Machine Operation

Details the requirements and steps for placing an inverter into operation using its standard state machine.

Device State Machine According to DSP 402

Describes the device states as per DSP 402, which are similar to the standard device state machine.

State Changes and Conditions for DSP 402

Explains the conditions for state changes in the DSP 402 state machine.

Parameterize Inverter Functions

Understanding Inverter Parameters

Introduces parameters and their roles in adjusting applications and indicating values.

Parameter Structure and Subject Areas

Details the hierarchical structure of parameters and their subject areas.

Data Types for Parameterization

Lists and describes the different data types used for inverter parameters.

Parameter List Structure for Fieldbus Addressing

Explains the information required for addressing parameters via fieldbus, including data types.

Using the POSITool Software Interface

Describes POSITool as the interface for programming, configuration, and parameterization.

Operator Panel for Monitoring and Parameter Changes

Details the operator panel's functions for monitoring and changing parameter values.

Navigating the Parameter Menu Structure

Illustrates how to navigate through menu groups and parameters to change settings.

Parameterizing Motor Data

Selecting a STOBER Standard Motor

Guides users on selecting a STOBER motor via the configuration assistant in POSITool.

Using the Electronic Nameplate for Servo Motors

Explains how to use the electronic nameplate for servo motors to automatically read motor data.

Direct Entry of Motor Data Parameters

Details how to manually enter motor data for non-standard motors or those without electronic nameplates.

Further Motor Data Settings

Covers advanced motor data settings, including current controller, thermal model, and limit values.

Parameterizing the SLVC-HP Control Mode

Explains how to activate and parameterize the SLVC-HP control mode for AC motors.

Motor Temperature Sensor Evaluation

Describes how to connect and parameterize motor temperature sensors for thermal protection.

Parameterizing Encoder Data

Deactivating Motor Encoders

Instructions on how to deactivate motor encoders when speed feedback is not required.

Configuring Interface X4 for Encoders

Details how to parameterize the integrated X4 interface for various encoder types.

Connecting Binary Input Encoders via X101

Explains the connection and parameterization of binary input encoders using the X101 interface.

Configuring Interface X120 for Encoders

Guides users on parameterizing the X120 interface for SSI and TTL encoders.

Configuring Interface X140 for Encoders

Details the connection and parameterization of resolvers and EnDat encoders on interface X140.

Parameterizing Brake Data

Brake Control for V/f-Control (B20=0)

Parameterizes brake control for the V/f-control mode.

Brake Control for Sensorless Vector Control (B20=1)

Parameterizes brake control for sensorless vector control mode.

Brake Control for SLVC-HP (B20=3)

Parameterizes brake control for the SLVC-HP control mode.

Brake Control for Vector Control (B20=2)

Parameterizes brake control for vector control mode.

Brake Control for Servo-Control (B20=64)

Parameterizes brake control for servo-control mode, using electronic nameplate or manual settings.

Parameterizing Axis Management

Axis Management Overview

Describes axis management, including activation, deactivation, and allocation to motors.

Axis Selection and Control Signals

Explains how axis selection is managed via binary signals and how to view axis management status.

Parameterizing Brake Resistor

Parameterizing In-/Outputs

Communication Between Inverter and PC

Serial Connection Settings

Details the settings for establishing serial communication between PC and inverter.

Establishing Online Connection

Explains the methods and checks for establishing an online connection for data transfer.

Service and Maintenance Procedures

Replacing Inverters Safely

Provides step-by-step instructions for safely replacing inverters with safety precautions.

Replacing an Application Without Aids

Guides on changing the inverter's application by replacing the Paramodule.

Copying Paramodules for Additional Inverters

Describes the process of copying a Paramodule to utilize an application in multiple inverters.

Firmware Management and Updates

Details firmware files and the procedure for replacing or updating inverter firmware.

Executing Inverter Actions (Enabled/Disabled)

Explains how to execute inverter actions, categorized by whether they require motor energization.

Specific Inverter Actions and Tests

Details specific actions like Phase Test, Autotuning, and winding tests for motor diagnostics.

Diagnosis and Troubleshooting Guide

Interpreting Inverter LEDs for Status

Explains the meaning of LED indicators (ERROR, RUN) for determining the inverter's state.

Understanding Display Messages and States

Describes how the display provides detailed messages on inverter state, parameters, and events.

Event Indications and Categories

Details event indications, their reactions (message, warning, fault), and categories.

Event Codes and Troubleshooting Steps

Lists specific event codes (e.g., 31:Short/ground, 32:Short/gr.int, 33:Overcurrent) and their solutions.

Hardware and Firmware Faults

Covers troubleshooting for hardware faults (34:Hardw.fault) and watchdog errors (35:Watchdog).

Voltage and Encoder Related Faults

Addresses faults related to high voltage (36:High voltage) and encoder issues (37:Encoder).

Temperature and Load Related Faults

Details faults related to device temperature (38:TempDev.sens), thermal load (39:TempDev i2t), and brake resistor (42:TempBrakeRes).

Communication and Parameterization Errors

Troubleshoots communication malfunctions (52:Communication) and parameter consistency errors (70:Param.consist).

Firmware and Configuration Errors

Addresses firmware errors (71:Firmware) and configuration startup failures.

Brake Test and Axis Faults

Covers faults related to brake tests (72:Brake test) and axis-specific brake tests (73-75).

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