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Stober POSIDYN SDS 5000 User Manual

Stober POSIDYN SDS 5000
196 pages
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POSIDYN® SDS 5000
Operation manual
Settings
Interfaces
Communication
V 5.6-S or later
08/2016 en

Table of Contents

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Stober POSIDYN SDS 5000 Specifications

General IconGeneral
BrandStober
ModelPOSIDYN SDS 5000
CategoryInverter
LanguageEnglish

Summary

1 Introduction

1.1 About this manual

Provides information on the inverter's basic operation and STOBER applications.

1.2 Readers

Identifies the target audience for this manual.

1.3 Further documentation

Lists related manuals and where to find the latest document versions.

1 Introduction

1.4 Further support

Provides contact information for technical questions and documentation queries.

1 Introduction

1.5 Abbreviations

Defines technical abbreviations used in the manual.

1 Introduction

1.6 Trademarks

Lists registered trademarks of STOBER and other companies.

2 Notes on safety

2.1 Component part of the product

Emphasizes keeping the manual accessible for safe product handling.

2.2 Risk assessment

Details the requirement for risk assessment according to Machine Directive 06/42/EC.

2 Notes on safety

2.3 Ambient conditions

Specifies environmental requirements and prohibited applications for inverter installation.

2 Notes on safety

2.4 Qualified personnel

Defines the necessary qualifications for personnel performing inverter tasks.

2.5 Transportation and storage

Provides instructions for safe transportation and storage of the inverter.

2 Notes on safety

2.6 Installation and connection

Details safety procedures for installing and connecting the inverter.

2.7 Commissioning, operation and service

Outlines safety precautions during commissioning, operation, and service.

2 Notes on safety

2.8 Disposal

Provides guidelines for the proper disposal of inverter components.

2.9 Residual dangers

Highlights potential dangers related to motor and drive operation.

2 Notes on safety

2.10 Presentation of notes on safety

Explains the meaning and usage of safety notices (Notice, Caution, Warning, Danger).

3 Commissioning an inverter

3.1 Standard device state machine

Explains the standard device state machine and its operational requirements.

3 Commissioning an inverter

3.2 Device state machine acc. to DSP 402

Describes the device state machine according to the DSP 402 profile.

4 Parameterize

4.1 Parameters

Explains the role and allocation of parameters in the inverter system.

4 Parameterize

4.1.1 Structure

Details the hierarchical structure of parameters and their subject areas.

4 Parameterize

4.1.2 Data types

Lists and describes the available data types for inverter parameters.

4.1.3 Parameter list structure

Explains how to address parameters via fieldbus, including important information.

4 Parameterize

4.2 POSITool

Describes the POSITool software as the interface for inverter configuration.

4.3 Operator panel

Explains the functionality and use of the inverter's operator panel.

5 Parameterizing motor data

5 Parameterizing motor data

5.1 Selection in the configuration assistant

Details selecting a STOBER standard motor using the configuration assistant.

5 Parameterizing motor data

5.2 Electronic type plate

Explains the use of electronic nameplates for servo motors with absolute encoders.

5 Parameterizing motor data

5.3 Direct entry in the parameters

Guides on manually entering motor specifications when nameplates are unavailable.

5 Parameterizing motor data

5.4 Further motor datas

Introduces additional parameters related to motor data and control.

5 Parameterizing motor data

5.5 Parameterize the SLVC-HP control mode

Explains parameterization for the SLVC-HP control mode for AC motors.

5 Parameterizing motor data

5.6 Parameterize motor temperature sensor evaluation

Details the configuration for evaluating motor temperature sensors like PTC, KTY, and Pt.

6 Parameterizing encoder data

6.1 Deactivating the motor encoders

Describes how to deactivate motor encoders when not in use.

6.2 Interface X4

Details the evaluation of different encoder types connected to Interface X4.

6 Parameterizing encoder data

6.3 Connection X101 (binary input encoder)

Explains the connection and parameterization of binary input encoders.

6 Parameterizing encoder data

6.4 Interface X120

Covers the connection and parameterization of encoders for Interface X120.

6 Parameterizing encoder data

6.5 Interface X140

Details the connection and parameterization of encoders for Interface X140.

7 Parameterizing brake data

7 Parameterizing brake data

7.1 B20 = 0:V/f-control

Guides parameterization of brake control for V/f-control mode.

7 Parameterizing brake data

7.2 B20 = 1:Sensorless vector control

Details brake control parameterization for sensorless vector control.

7 Parameterizing brake data

7.3 B20 = 3:SLVC-HP

Explains brake control parameterization for the SLVC-HP mode.

7 Parameterizing brake data

7.4 B20 = 2:Vector control

Covers parameterization of brake control for vector control mode.

7 Parameterizing brake data

7.5 B20 = 64:Servo-control

Details brake control for servo motors, with active or manual electronic nameplate.

7 Parameterizing brake data

7.6 Brake management

Explains how brake management monitors brake tests and functional capability.

7.6.1 Single-axis operation

Details the activation and prerequisites for single-axis brake management.

7 Parameterizing brake data

7.6.2 Multi-axis operation

Explains brake management for multi-axis operation.

7.6.3 POSISwitch multi-axis operation

Covers brake management for POSISwitch multi-axis setups.

7 Parameterizing brake data

7.7 Brake test

Describes the procedure for testing brake functionality and torque application.

7 Parameterizing brake data

7.7.1 Single-axis operation

Details the prerequisites and steps for performing a single-axis brake test.

7 Parameterizing brake data

7.7.2 Multi-axis operation

Notes on performing brake tests for multi-axis operation.

7.7.3 POSISwitch multi-axis operation

Notes on performing brake tests for POSISwitch multi-axis operation.

7 Parameterizing brake data

7.8 Brake grinding function

Explains the brake grinding function for cleaning friction surfaces.

7 Parameterizing brake data

7.8.1 Single-axis operation

Details performing the brake grinding function for single-axis operation.

8 Parameterizing axis management

9 Parameterizing brake resistor

10 Parameterizing in-/outputs

11 Integrated Bus

11.1 Components

Identifies the hardware components used for remote maintenance and IGB-Motionbus.

11 Integrated Bus

11.1.1 Basics of IGB communication

Covers the communication interfaces, protocols, and network conditions for IGB.

11 Integrated Bus

11.1.2 General diagnosis

Explains how to diagnose the IGB network status using parameters.

11 Integrated Bus

11.2 Direct connection

Introduces establishing a direct connection between PC and inverter/IGB network.

11.2.1 Requirements for a direct connection

States requirements for a direct connection, focusing on IP addresses and subnets.

11 Integrated Bus

11.2.2 IP address and subnet mask

Explains IP address structure, subnet masks, and network/device sections.

11 Integrated Bus

11.2.3 Determining the IP address and subnet mask of the PC

Guides on finding PC network interface IP and subnet mask using POSITool.

11 Integrated Bus

11.2.4 Adjusting the IP address of the inverter

Details steps to adjust the inverter's IP address to match the computer's subnet.

11 Integrated Bus

11.2.5 Establishing a direct connection

Provides step-by-step instructions to establish a direct connection with POSITool.

11 Integrated Bus

11.2.6 Reading data from the SDS 5000

Explains how to read configuration and parameters from the SDS 5000 via direct connection.

11 Integrated Bus

11.2.7 Writing data to the inverter

Details the procedure for writing data to the inverter using POSITool.

11 Integrated Bus

11.3 IGB-Motionbus

Introduces the IGB-Motionbus function for cyclic data exchange between inverters.

11 Integrated Bus

11.3.1 Activation of the IGB-Motionbus

Guides on activating the IGB-Motionbus function via the configuration assistant.

11.3.2 Parameterization of the IGB-Motionbus

Explains the two-step parameterization process for the IGB-Motionbus.

11 Integrated Bus

11.3.2.1 Configuration of the IGB-Motionbus

Details setting up unambiguous addresses and expected station numbers for IGB-Motionbus.

11 Integrated Bus

11.3.2.2 Parameterization of Process Data

Explains how to parameterize process data exchange via the IGB-Motionbus.

11 Integrated Bus

11.3.3 Non-regular IGB operation

Warns about risks and explains non-regular operation of IGB.

11.3.4 Diagnosis

Describes how to diagnose IGB-Motionbus errors and network quality.

11 Integrated Bus

11.3.5 Exchanging the master position

Details how to exchange master position data via the IGB-Motionbus.

11 Integrated Bus

11.4 Remote maintenance

Introduces remote maintenance capabilities and necessary precautions.

11 Integrated Bus

11.4.1 System administration

Provides guidance on system administration and network setup for remote access.

11 Integrated Bus

11.4.2 The network and remote service assistant

Introduces the assistant for configuring network and remote service settings.

11 Integrated Bus

11.4.2.1 The Network tab

Details network settings for obtaining IP addresses for remote maintenance.

11 Integrated Bus

11.4.2.2 The Activation remote service tab

Explains how to configure the activation signal for remote maintenance.

11 Integrated Bus

11.4.2.3 Internet proxy server tab

Covers the configuration of Internet proxy server settings for remote maintenance.

11 Integrated Bus

11.4.3 Administration of remote maintenance settings

Describes saving and loading remote maintenance settings for different projects.

11 Integrated Bus

11.4.4 Using the remote maintenance settings of the gateway inverter

Explains how to apply gateway inverter settings to other inverters in the network.

11 Integrated Bus

11.4.5 Settings for a LAN connection

Details setting up a connection via a local network using the LAN Teleserver.

11 Integrated Bus

11.4.6 Settings for an internet connection

Provides a flowchart for configuring internet connection settings.

11 Integrated Bus

11.4.6.1 Internet settings for POSITool

Explains how to configure internet settings specifically for POSITool.

11 Integrated Bus

11.4.7 Security

Addresses security mechanisms to prevent unauthorized data manipulation.

11 Integrated Bus

11.4.8 Activation of remote maintenance

Details the prerequisites and steps for activating remote maintenance.

11 Integrated Bus

11.4.9 Establishment of a connection

Guides on establishing a connection to the inverter using POSITool.

11 Integrated Bus

11.4.10 Deactivation of remote maintenance

Provides methods for safely deactivating remote maintenance connections.

11 Integrated Bus

11.4.11 Monitoring remote maintenance

Explains how to monitor remote maintenance sessions using Netviewer software.

11 Integrated Bus

11.4.12 Diagnosis

Describes how to interpret LED indicators and parameters for remote maintenance status.

General Terms and Conditions for Maintenance

1. Scope

Defines the scope of the maintenance terms and conditions.

2. Contractual Terms

Covers contract conclusion, written form requirements, and performance timelines.

General Terms and Conditions for Maintenance

3. Payment

Specifies payment terms, invoicing, and pricing for services.

4. Rights to Software

Defines intellectual property rights and licensing for supplied software.

General Terms and Conditions for Maintenance

5. Updates

Covers software updates, new functions, and their provision.

6. Software Testing

Requires customer testing of supplied software and reporting of faults.

7. Customer Hotline

Details the 24-hour customer hotline for support and fault reporting.

General Terms and Conditions for Maintenance

8. Remote Maintenance

Outlines customer responsibilities and STOBER's role in remote maintenance.

9. Customer Cooperation Obligations

Specifies customer duties regarding malfunctions, IT security, and cooperation.

General Terms and Conditions for Maintenance

10. Software Defects

Addresses STOBER's liability for software defects and customer acceptance.

11. Acceptance

Defines the process for acceptance testing of services and work results.

12. Final Provisions

Covers governing law, venue, contract amendments, and invalid provisions.

12 Service

12.1 Replacing inverters

Provides step-by-step instructions for replacing inverters using the Paramodule.

12 Service

12.2 Replacing an application

Guides on changing the inverter application by replacing the Paramodule.

12 Service

12.3 Copying Paramodule

Explains how to copy a Paramodule for use in additional inverters.

12 Service

12.4 Live firmware update

Introduces the process of updating inverter firmware live.

12.4.1 Firmware files

Lists the firmware files required for live updates and their location.

12 Service

12.4.2 Replacing the firmware

Details the procedure and safety precautions for live firmware updates.

12 Service

12.5 Actions

Describes inverter actions executed automatically or controlled by parameters.

12.5.1 Actions without enable

Lists actions that can be executed without requiring motor enable.

12 Service

12.5.1.1 A00 Save values

Explains saving current configuration and parameters to Paramodule.

12.5.1.2 A37 Reset memorized values

Describes how to reset memorized values E33 to E37 and E41.

12.5.2 Actions with enable

Lists actions that require motor energization before execution.

12 Service

12.5.2.2 B40 Phase test

Details the phase test for servo motors to check phase order and motor poles.

12 Service

12.5.2.3 B41 Autotuning

Explains the autotuning action for measuring motor parameters like resistance and inductance.

12 Service

12.5.2.4 B42 Optimize current controller

Guides on optimizing the current controller for improved motor performance.

12 Service

12.5.2.5 B43 Winding test

Describes the winding test to check symmetry of ohmic resistors in motor windings.

12 Service

12.5.2.6 Optimize B45 SLVC-HP

Details optimizing parameters for the SLVC-HP control mode.

12 Service

12.5.2.7 D96 Reference value generator

Explains the reference value generator action for motor control.

13 Diagnosis

13.1 LED Indicators

Explains the meaning of different LED combinations for inverter status.

13 Diagnosis

13.2 Display Indications

Describes how the display indicates device states, parameters, and events.

13.2.1 General Display Information

Provides general information on display indications after self-test.

13 Diagnosis

13.2.2 Event Indications

Explains how events are indicated on the display and their severity levels.

13 Diagnosis

13.3 Fault Codes and Events

Lists and categorizes various faults and events, including causes and resolutions.

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