Stoll CMS 530 - Page 2

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Date: 2013-07-10

Translation of the original operating instructions

Operating system of the machine: V_OKC_006.000.000_STOLL (or higher)

H. STOLL AG & Co. KG, Stollweg 1, D-72760 Reutlingen, Germany

Our products are being developed further continuously. They are therefore subject to technical

modifications

Main Page

Table of Contents5
About this Document13
Function of this Document13
Target Groups of this Document13
Information in this Document14
Symbols in this Document16
Warnings in the Documentation17
Description of Knitting Machine19
Components of the Knitting Machine20
Front Side (CMS 530, CMS 520, CMS 520 C, CMS 502)20
Front Side (CMS 830 C, CMS 822, CMS 740)23
Lateral View (Right)26
Rear Side27
Yarn Guide29
Courses of Yarn29
Yarn Control Unit32
Lateral Yarn Guide33
Thread Clamping and Cutting Device35
Intarsia Yarn Carrier36
Plating Yarn Carriers37
Carriage Assembly38
Drive, Speed and Operating Path38
Suction and Cleaning Row39
Central Lubrication40
Knitting System41
Needle Paths and Design41
Raising Cams (CMS 520 C+)42
Holding-Down Function44
Step Motor for Adjusting the Stitch Tension45
Control Devices46
Impulse Sensor46
Stop Resistance47
Shock Stop47
Needle Detector47
Needle Beds48
Structure48
Racking Device49
Fabric Take-Down52
Main Take-Down52
Auxiliary Take-Down53
Comb Take-Down54
Belt Take-Down55
Control Devices (Fabric Take-Down)56
Display and Operating Elements58
Main Switch58
Engaging Rod59
Signal Light61
Input Unit62
User Interface63
Producing with the Knitting Machine73
Preparing Production and Shift Changes73
Loading Files, Libraries and Pattern Folders74
Entering Piece Number or Number of Courses79
Setting Touch Screen80
Threading up Yarn82
Calling up Yarn Carrier Assignment and Allocation82
Putting up Bobbins84
Threading Threads through Yarn Guide Bracket84
Threading Threads through Yarn Control Device85
Thread the Yarns through the Yarn Length Measuring Device85
Threading up Threads into Friction Feed Wheel86
Thread up the Yarn into the Permanent Brake87
Threading Threads through Safety Door88
Threading up Yarns into Yarn Deflector (CMS 520 C, CMS 830 C)89
Threading up Yarns into Yarn Carrier90
Production91
Starting Machine91
Calling up Report and Shift Counters94
Stopping Machine99
Switch off Machine at the End of Work101
Monitoring the Running Time103
Measuring the Running Time107
Producing with Knitting Orders (Order Menu)109
Creating and Managing Order Menu109
Setting or Changing Counters for Order Menu111
Saving/Loading Order Menu112
Eliminating Errors in the Fabric114
Starting Again after Pressing off Fabric115
Threading up Thread into Yarn Carrier118
Removing Fabric Winding Around Fabric Take-Down120
Removing the Fabric Winding Around the Belt Take-Down121
Starting the Machine after a Fault122
Message and Tip Retrospective View123
Suppressing Error Messages126
Adjusting Knitting Machine129
Basic Settings129
Adjusting Carriage Speed130
Setting Stitch Tension133
Adjusting Yarn Carriers137
Staggering Yarn Carriers145
Adjusting Yarn Tension148
Adjusting Yarn Delivery on Friction Feed Wheel151
Adjusting Storage Feed Wheel MSF 3153
Adjusting Knitting Areas154
Adjusting Take-Down155
Processing Fabric Take-Down Menu159
Processing Fabric Take-Down Menu WBF (Belt Take-Down)163
Setting Cycle Counter and Quantity of Fabrics165
Adjusting Shape Counters166
Setting Counters168
Switch Illumination on and off169
Setting Value for Releasing Thread Clamp170
Configuration Symbol Bar171
Configuring Monitoring173
Setting up the Pattern177
Racking Correction185
Advanced Adjustments188
Switching on and off Aggregates189
Setting Language192
Adjusting Sensor Mechanism194
Setting Needle Bed Parameters196
Setting Machine Parameters197
Setting Switch-Off Time When a Power Failure Occurs199
Copying Service Data201
Carry out the Reference Run203
Adjusting Racking Position Correction VPK206
Adjusting Basic Racking Correction VGK209
Correcting Position of Stitch Cams212
Adjusting Needle Brushes214
Coupling Carriage Assembly Wide or Narrow (CMS 822)215
Adjusting Needle Detector220
Adjusting Yarn Carriers221
Adjusting Yarn Carrier Limiters223
Adjusting Yarn Carrier Guide224
Adjusting the Brushes of the Central Lubrication224
Adjusting Intarsia Yarn Carrier (Type 1)225
Adjusting Intarsia Yarn Carriers (Type 2)226
Shifting Intarsia Yarn Carriers in Area of Carriage Assembly227
Intarsia Yarn Carrier - Adjust Stopping Point (Basic Setting, Braking Value)228
Intarsia Yarn Carrier - Check the Pressure Plates237
Intarsia Yarn Carrier - Correct Stopping Point (Correction Value)239
Float Slider (Holding-Down Jack Control)240
Normal Yarn Carrier Type 2243
Plating - the Different Possibilities245
Plating - Double Bow Yarn Carrier247
Plating - Plating Yarn Carrier Carriage249
Changing the Position of the Knock-Over Wire252
Overview of All Machine Data254
Working with Files256
Help on Working in the Windows256
File Manager262
Working with Files, Libraries and Folders266
Displaying File in Pattern Editor271
Clear Knitting Memory273
Copying Files275
Selecting the Current Folder278
Carrying out a Program Check281
Working with the Sintral Editor283
Activating Sintral Editor283
Go to Help in Function and Error List289
Knitlan Connection290
Defining User Profile293
Setup Data303
Background304
Comparing Setup1 to Setup2305
Using Setup1 or Setup2307
Loading Knitting Program308
Setup2 Editor309
Overview of the Setup2 Editor of the CMS309
Take-Down318
Yarn Carrier323
Stitch Lengths329
Carriage Speed331
Cycle Counters332
Yarn Length333
Racking338
Miscellaneous339
Data Mode and File Mode340
Setup1 - Editing the Setup File341
Maintenance of the Knitting Machine345
Minimize Wear345
Cleaning the Knitting Machine347
Cleaning the Touch Screen349
Cleaning Suction and Lint Container350
Vacuuming off Knitting Machine351
Cleaning Needle Bed352
Cleaning Thread Clamping and Cutting Device352
Cleaning the Active Thread Clamp353
Cleaning the Permanent Brakes353
Cleaning the Friction Feed Wheel354
Cleaning Main Drive Fan354
Cleaning Fan and Radiators in Right Control Unit355
Cleaning Filter Mat of Power Supply Unit355
Thoroughly Cleaning Needle Bed356
Clean the Knitting Systems358
Lubricate Knitting Machine359
Lubrication Interval360
Setting Lubricating Interval for Needle Bed362
Setting of Central Lubrication363
Oil Needle Bed367
Restarting Lubricating Interval368
Oiling Jack Bed368
Oiling Yarn Carrier Rods369
Oiling the Control of the Holding-Down Jacks369
Oiling Carriage Guide Rail369
Greasing Impulse Sensor Rails370
Greasing Butts of the Coupling Parts and Intermediate Sliders371
Oiling Lifting Slide (Yarn Carrier Plunger)371
Greasing the Control Sliders (CMS 822)372
Greasing Racking Device372
Grease Needle Bed Support/Adjustment Pieces374
Repairing the Knitting Machine375
Supplementary Activities During Maintenance375
Switching Power Supply 40 V off and on375
Central Lubrication - Mounting and Working Position377
Helpful Knitting Rows378
Replacing Parts380
Replacing Needle and Coupling Part (CMS 530, CMS 502, CMS 822, CMS 803)381
Replacing Needle and Coupling Part (CMS 830 C)382
Replacing Needle and Coupling Part (CMS 520 C+)384
Replacing Intermediate Slider387
Replacing Selection Jack390
Replacing Holding-Down Jack (CMS 530, CMS 502, CMS 822, CMS 803)391
Replacing Holding-Down Jack (CMS 830 C)392
Replacing Holding-Down Jack (CMS 520 C+)395
Remove Needle Bed or Position It at an Angle399
Repairing Needle Bed and Additional Needle Bed402
Removing Selection Jack Bed (CMS 520 C+, CMS 830 C)406
Removing and Mounting Carriage Part409
Removing Cam Plate419
Removing and Mounting Step Motor420
Replacing Gear Racks in the Step Motor422
Replacing Yarn Carrier426
Mount Intarsia Yarn Carrier427
Replacing Yarn Control Unit429
Friction Feed Wheel - Replacing Drive Belts and Friction Roller431
Deaerating Oil Line433
Replacing Comb Hook435
Disassembling the Belt Take-Down436
Replacing Belt437
Eliminating Faults in Electronics System439
Overview of the Electronic Control (Control Cabinet Right)439
Overview of the Electronic Control (Control Cabinet Left and Right)442
Power Supply Unit445
Control of Yarn Carrier Magnets445
Replacing Electronic Card446
Check Fuses447
Checking Fuse (Right Control Cabinet)447
Checking Fuse (Right and Left Control Cabinet)450
Needle Selection Displacement453
Setting the Impulse Sensor Type454
Preparations458
Reset Reference Values of Impulse Sensor, Carry out Carriage Reference Run459
Determining the Needle Selection Displacement Manually460
Entering the Data of the Needle Selection Displacement Manually464
Software - Installation and Basic Settings467
Boot Process468
Basic Settings472
Saving All Machine Data on the USB-Memory-Stick483
Saving Pattern after a Big Fault484
Installing the Stoll Operating System486
Direct Installation487
Indirect Installation493
Updating Software499
Carrying out a Restart (Restart)503
Carrying out Restart with Machine Configuration (Restart and Configuration)504
Setting Online Connection506
Overview of All System Data508
Diagnose Control509
Yarns and Stitch Tension511
Economic Production and the Influencing Factors511
Stitch Tension Range513
Stitch Lengths515
Yarn Table518
Conversion Table521
CMS 822 - Operating Modes and Particularities523
Operating Modes of CMS 822523
Four-System Machine Operating Mode523
Tandem Machine Without Comb Operating Mode524
Tandem Machine with Comb Operating Mode527
Unusual Features in the Tandem with Comb Operating Mode529
Installing Operating System for CMS531
Opening and Closing the Holding-Down Jacks532
Machine Management Tools533
Machine Management Tools Window533
Display the Virtual Keyboard535
Remote Control with the Software VNC536
Activating the Remote Control VNC on the Machine537
Configuring the Remote Control VNC on the Machine538
Determine the IP Address of the Machine539
Installing Software VNC Viewer on the Computer (E.g. a Note-Book)539
Remote Control with the VNC Viewer540
Remote Control Via a Web Browser542
Send Email Directly from the Machine544
Key Word Directory549

Stoll CMS 530 - Page 2

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