EasyManua.ls Logo

Stoll CMS 530 User Manual

Stoll CMS 530
562 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Operating instructions
ID 268 533 GB
Type Computer type Component type
CMS 530 642
643
OKC6.0 001 - 003
CMS 520 C+ 652 OKC6.0 001
CMS 502 HP+ 658
668
OKC6.0 001 - 001

Table of Contents

Other manuals for Stoll CMS 530

Question and Answer IconNeed help?

Do you have a question about the Stoll CMS 530 and is the answer not in the manual?

Stoll CMS 530 Specifications

General IconGeneral
BrandStoll
ModelCMS 530
CategorySewing Machine
LanguageEnglish

Summary

Operating instructions

End User Licence Contract

§ 1 Licensed object and scope of use

Defines the rights and conditions for using the STOLL software, including object code and program description.

§ 4 Warranty

Outlines the licenser's warranty for software usability and data carrier defects, and licensee's burden of proof for errors.

§ 5 Liability limitations

Details limitations on licenser's liability for damages, including economic loss and third-party claims, with specific exclusions.

About this document

1.1 Function of this document

Explains the document's purpose, covering operation, maintenance, fault elimination, and troubleshooting of the knitting machine.

1.2 Target groups of this document

Identifies intended readers based on their qualifications and the chapters relevant to their tasks.

1.5 Warnings in the documentation

Details the structure of warnings, including safety signs, signal words, colors, and text components to convey danger information.

Description of knitting machine

2.1 Components of the knitting machine

Provides an overview of the knitting machine's main elements, detailing their designations and functions with labeled diagrams.

2.2 Yarn guide

Explains the tasks and components of the yarn guide system, including threading procedures and yarn courses.

2.3 Carriage assembly

Describes the carriage assembly, its drive system, speed control, operating path, and related components like suction and lubrication.

2.4 Knitting system

Details the knitting system, including needle paths, raising cams, holding-down function, and step motors for stitch tension.

2.5 Control devices

Covers various control devices like impulse sensors, stop resistance, shock stops, and needle detectors.

2.6 Needle beds

Explains the structure of needle beds and the racking device, including different racking types and their functions.

2.7 Fabric take-down

Describes the fabric take-down system, its three units (Main, Auxiliary, Comb/Belt), and control devices.

2.8 Display and operating elements

Introduces the main switch, engaging rod, signal light, input unit, and user interface elements.

Producing with the knitting machine

3.1 Preparing production and shift changes

Guides on preparing for production and shift changes, including loading files, entering piece numbers, and setting the touch screen.

3.2 Threading up yarn

Details the process of threading up yarn, covering yarn carrier assignment, bobbin placement, and thread path through various components.

3.3 Production

Covers essential production operations like starting the machine, monitoring running time, and stopping procedures.

3.4 Producing with knitting orders (order menu)

Guides on creating, managing, setting counters for, and saving/loading knitting orders using the order menu.

3.5 Eliminating errors in the fabric

Provides solutions for fabric errors, including starting again after pressing off fabric and removing fabric winding.

3.6 Starting the machine after a fault

Explains how to restart the machine after a fault, including interpreting error messages and viewing message history.

Adjusting knitting machine

4.1 Basic settings

Covers fundamental adjustment instructions for the knitting machine, including carriage speed, stitch tension, and yarn carriers.

4.2 Advanced adjustments

Covers advanced settings and adjustments for the knitting machine, including aggregates, language, sensor mechanisms, and machine parameters.

4.3 Working with files

Covers essential operations related to managing files, including accessing help, using the file manager, and working with patterns.

4.4 Working with the Sintral editor

Describes how to process knitting programs using the Sintral editor for minor changes and additions.

4.5 KnitLAN connection

Explains how to configure and use the KnitLAN connection for data transmission and remote control between machines and computers.

4.6 Defining user profile

Covers setting up user profiles to manage access rights and customize machine settings for different users.

Setup Data

5.1 Background

Provides background on setup data for CMS machines, explaining the purpose and evolution of setup files (Setup1 and Setup2).

5.2 Comparing Setup1 to Setup2

Compares Setup1 and Setup2 parameters, highlighting differences in functions and capabilities for machine configuration.

5.3 Using Setup1 or Setup2

Guides on how to convert or generate setup files for different machine types and versions, explaining the advantages of Setup2.

5.4 Loading knitting program

Explains how to load knitting programs, distinguishing between Setup1 and Setup2 patterns based on file icons.

5.5 Setup2 Editor

Introduces the Setup2 Editor, detailing its overview, tabs, and input helpers for configuring machine parameters.

Maintenance of the knitting machine

6.1 Minimize wear

Provides guidance on minimizing wear on knitting machine parts by regular lubrication, cleaning, and checks, listing wearing parts and causes of excessive wear.

6.2 Cleaning the knitting machine

Details the cleaning plan for the knitting machine, specifying intervals, cleaning work, and recommended cleaning agents for various components.

6.3 Lubricate knitting machine

Outlines the lubrication schedule for the knitting machine, covering intervals, lubricating work, and recommended lubricants.

Repairing the knitting machine

7.3 Replacing parts

Lists various parts that can be replaced, including needles, sliders, jacks, cams, motors, yarn carriers, and belts, with their respective page references.

7.4 Eliminating faults in electronics system

Covers troubleshooting common faults in the electronics system, including overviews of control cabinets and replacing electronic cards.

7.5 Check fuses

Guides on checking fuses in the right and left control cabinets, and on the transformer, including specific fuse locations and types.

7.6 Needle selection displacement

Covers the process of determining and adjusting needle selection displacement, including impulse sensor type setting and reference runs.

7.7 Entering the data of the needle selection displacement manually

Provides instructions for manually entering needle selection displacement data, intended for technicians when data is lost or unavailable.

Software - Installation and basic settings

8.1 Boot process

Describes the boot process of the knitting machine, including starting the SCU and navigating the BootOkc and Main menu windows.

8.2 Saving all machine data on the USB Memory-Stick

Details how to save all machine data, including options and configuration, onto a USB memory stick for backup.

8.3 Saving pattern after a big fault

Explains the procedure for saving logfiles and patterns after a major fault, requiring a restart and specific file naming conventions.

8.4 Installing the Stoll operating system

Covers the installation of the Stoll operating system via direct or indirect methods, including software updates and machine configuration.

8.5 Diagnose Control

Explains how to activate various diagnoses for service and troubleshooting, logging additional information for analysis by technicians.

Yarns and stitch tension

9.1 Economic production and the influencing factors

Discusses the factors influencing economic production in knitting, balancing machine goals with business objectives and potential conflicts.

9.2 Stitch Tension Range

Provides minimum and maximum NP values for stitch tension in knitting and split-stitch, differentiating by gauge and machine type.

9.3 Stitch lengths

Offers specified values for stitch lengths as a guideline, depending on yarn quality and specific weight, influencing stitch formation.

9.4 Yarn table

Presents tables for allocating machine gauge and yarn thickness, providing guidelines for assembled processing and final yarn counts.

9.5 Conversion table

Provides a table for converting between different yarn gauges like TEX, COTTON, WORSTED, METRIC, DENIER, and DECITEX.

CMS 822 - Operating modes and particularities

10.1 Operating modes of CMS 822

Outlines the three operating modes for the CMS 822: Four-system, Tandem without comb, and Tandem with comb.

10.2 Unusual features in the tandem with comb operating mode

Highlights specific features and procedures for the tandem operating mode with comb, including needle selection control.

10.3 Installing operating system for CMS 822

Guides on installing the operating system for CMS 822, emphasizing the correct specification of the machine type in the configuration window.

10.4 Opening and closing the holding-down jacks

Explains the procedure for opening and closing the holding-down jacks in the carriage area to prevent damage during comb take-down operation.

Machine Management Tools

11.1 Machine Management Tools window

Introduces the suite of auxiliary software tools for efficient machine operation, including VNC properties, email, and virtual keyboard.

11.2 Display the virtual keyboard

Explains how to display and use the virtual keyboard for inputs when an external keyboard is not available or integrated.

11.3 Remote control with the software VNC

Details the process of setting up and using VNC for remote control of networked knitting machines via a remote computer.

11.4 Send email directly from the machine

Covers how to write and send emails directly from the knitting machine, requiring an internet or network connection and mail server access.

Related product manuals