EasyManua.ls Logo

StopTech ST-40 Caliper User Manual

StopTech ST-40 Caliper
25 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Installation Instructions
Corvette C5
1997 - 2004
355mm Front
Big Brake Upgrade
ST-40 Caliper
98-180-1470 Rev. C 03-02-06
Question and Answer IconNeed help?

Do you have a question about the StopTech ST-40 Caliper and is the answer not in the manual?

StopTech ST-40 Caliper Specifications

General IconGeneral
Caliper TypeFixed
Number of Pistons4
MaterialAluminum
Piston MaterialAluminum
Mounting TypeRadial
ColorRed
Brake Pad TypePerformance
Weight3.5 lbs (per caliper)

Summary

Introduction and Pre-Installation Information

Component Identification

Identifies all parts included in the StopTech Big Brake Kit for Corvette C5.

Application Disclaimers

Covers essential warnings regarding caliper clearance, wheel fitment, and modifications.

Important Notices

Provides crucial pre-installation information including wheel fitment and rotor cleaning.

Kit Contents and Required Tools

Lists the components of the brake kit and the necessary installation tools.

Corvette C5 Big Brake Installation Steps

Step 1: Vehicle Preparation and Wheel Removal

Safely lifting the vehicle and removing the front wheels for installation.

Step 2: Disconnect Stock Brake Line

Instructions for safely disconnecting the original brake line from the chassis.

Step 3: Remove Stock Caliper & Rotor

Steps to remove the original caliper and brake rotor from the hub.

Step 4: Install Caliper Bracket

Mounting the new caliper bracket to the steering knuckle.

Step 5: Install AeroRotor Assembly

Installing the new AeroRotor and hat assembly onto the vehicle hub.

Caliper Component Identification

Detailed breakdown and identification of the ST-40 caliper components.

Step 6: Install Caliper and Pads

Mounting the new caliper and properly inserting the brake pads.

Step 7: Attach Stainless Steel Brake Line

Connecting the new stainless steel brake line to the caliper and hard line.

Step 8: Bleed Brakes

Procedure for bleeding the brake system to remove air and ensure proper function.

Step 9: Reinstall Wheels

Final steps for reinstalling wheels, torqueing lug nuts, and checking clearances.

AeroRotor and Pad Bed-in Procedure

Critical Rotor Cleaning Procedure

Emphasizes washing non-plated rotors with soap and water before installation.

Rotor and Pad Bed-in Process

Detailed instructions for the critical rotor and pad bed-in process for optimal performance.