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Street Crane ZX8 - User Manual

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103 pages
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ZX6&ZX8
TRUEVERTICALLIFT
ELECTRICWIREROPEHOIST
INSTALLATION,OPERATION
AND
MAINTENANCEINSTRUCTIONS
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56
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StreetCraneCompanyLimitedreservestherighttoalteroramendthedetailsgiveninthispublicationwithoutpriornotification.
©StreetCraneCompanyLimited2014
DocumentRef:D3256rev.B

Table of Contents

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Summary

GENERAL SAFETY INSTRUCTIONS

SYMBOLS

Symbol definitions for potential injury, electrical potential, and suspended loads.

PERSONNEL DEFINITIONS AND ATTRIBUTES

Defines user, competent person, and operator roles and responsibilities for safe operation.

MAINTENANCE SAFETY PROCEDURE

Outlines procedures for safe maintenance, including permits, isolation, and securing the work area.

PERIODIC TESTS

DESCRIPTION OF EQUIPMENT

LIMITING DEVICES

Explains essential upper/lower limits and the rated capacity limiter (RCL) for safe operation.

INSTALLATION AND COMMISSIONING INSTRUCTIONS

INSTALLATION OF LOW HEAD 4&8 FALL SINGLE GIRDER HOIST

Step-by-step guide for installing low head single girder hoists, including trolley and roller setup.

INSTALLATION OF FOOT MOUNTED HOIST

Instructions for mounting foot-mounted hoists, including fixing requirements and support structure design.

SETTING THE UPPER AND LOWER LIMIT SWITCHES - ROPE GUIDED

Detailed procedure for setting upper and lower limit switches for rope-guided hoists.

SETTING THE UPPER AND LOWER LIMIT SWITCHES - OPEN BARREL

Guide for setting limit switches on open barrel hoists using rotary limit switches.

ULTIMATE UPPER LIMIT SWITCH - ROTARY (OPTIONAL)

Instructions for setting an optional ultimate upper limit switch for rotary systems.

ULTIMATE UPPER LIMIT SWITCH - HOOK BLOCK OPERATED (OPTIONAL)

Steps to set an optional ultimate upper limit switch for hook block operated systems.

CHECKING; ADJUSTING THE RATED CAPACITY LIMITER

Procedures for checking and adjusting the rated capacity limiter (RCL) for accurate load sensing.

TRAVERSE LIMITS (OPTIONAL)

Explains single and two-stage traverse limit switches and their setting procedures.

CONNECTING THE POWER SUPPLY

Guidelines for competent personnel to connect power supply, including cable size, fuses, and isolators.

COMMISSIONING PROCEDURE

Comprehensive checklist for commissioning the hoist before operation, including pre-power and post-power checks.

OPERATING INSTRUCTIONS

INTENDED USE

Defines the proper application of the hoist and restrictions, prohibiting modifications.

DUTIES OF THE OPERATOR; SAFE HOISTING PRACTICES

Outlines operator responsibilities, daily checks, and safe hoisting techniques for efficient and safe operation.

CONTROL STATION OPERATING INSTRUCTIONS

Instructions for operating control stations, including pendant and joystick controls, and legend nomenclature.

EMERGENCY STOP

Explains the function and importance of the emergency stop button and its procedures.

INSPECTION AND MAINTENANCE INSTRUCTIONS

FAULT FINDING

Street Crane ZX8 Specifications

General IconGeneral
Crane TypeSingle Girder Overhead Crane
Lifting Capacity8 tons
ControlPendant control or radio control
Hoisting Speed8 m/min (standard)
Travelling Speed20 m/min (standard)
Crane Travelling Speed20 m/min (standard)

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