Name: Subaru 360 Sedan
Brand: Subaru
Rating: 5 (1 reviews)

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Contents4
Engine Performance Curve7
Main Specifications8
Mounting and Dismounting Engine11
Mounting and Dismounting the Engine13
Supporting the Car Body13
Removing the Battery Grounding Band13
Dismounting the Engine14
Removing the Engine Room under Cover14
Draining Gear Oil14
Shifting the Position of the Diagonal Member14
Removing the Clutch Gear15
Removing the Oil Tank Pipe15
Protector (When Removing the Clutch Housing)15
Removing the Rear Axle16
Removing the Engine Hood16
Removing the Choke Cable and Accelerator Cable18
Removing the Fuel Pipe and Fuel Cock Pipe18
Removing the Wiring Harnes (Rear) and Battery Cable19
Removing the Boot (Duct)19
Removing the Gear Change Rod20
Removing the Heater Duct20
Disconnecting the Back-Up Light Switch Wires20
Supporting the Engine21
Removing the Engine Mounting Bracket21
Removing the Cross Member21
Removing Ancillary Parts22
Removing the Muffler22
Removing the Clutch Lever and Bracket (Clutch Cable Support)23
Removing the Cross Member (Engine Rear Support)23
Removing the Lower Duct23
Mounting the Engine24
Removing the Engine Mounting Bracket and Cushion Rubber24
Mounting and Dismounting the Engine for Truck & Van26
Removing the Trap Door and Grounding Band26
Removing the Hose (Battery)26
Disconnecting the Back-Up Light Switch Wire27
Removing the Wiring Harness (Rear) and Battery Cable28
Removing the Air Intake Hose and Boot (Duct)30
Engine and Transmission37
Engine Power Unit39
Construction of Engine40
Crankshaft40
Crankcase40
Cylinder and Cylinder Head40
Piston41
Connecting Rod41
Intake and Exhaust Manifolds41
Cooling System42
Carburetor and Intake System42
Clutch43
Transmission43
Differential43
Ancillary Parts44
Ignition System44
Starter Motor45
Generator45
Engine Maintenance46
Clutch View46
Engine Disassembly47
Removing the Generator48
Removing the Clutch Cable48
Removing the Starter49
Removing the Clutch Housing Cover49
Removing the Clutch Assembly50
Disassembly of Clutch Assembly50
Removing the Clutch Housing51
Checking and Adjusting Parts52
Adjusting the Heihgt of the Release Lever52
Transmission Torque of Clutch52
Checking the Clutch Disc53
Load of Clutch Spring53
Wear of the Clutch Disc and Spline of the Primary Reduction Pinion54
Clearance between the Clutch Cover and Primary Reduction Pinion54
Engine Assembly55
Assembling the Clutch Assembly55
Refitting the Clutch Housing56
Refitting the Clutch Assembly56
Refitting Clutch Housing Cover57
Refitting Starter57
Refitting Generator58
Refitting Protector58
Refitting the Clutch Cable59
Attaching the Engine Room under Cover59
Cylinder Head, Cylinder and Piston Disassembly60
Cylinder Head, Cylinder and Piston - Checking and Adjustments64
Cylinder Head, Cylinder and Piston Assembly66
Engine Maintenance Procedures71
Engine Cleaning72
Engine Proper Cross-Section Drawing74
Engine Disassembly Procedures75
Checking and Adjusting of Engine Parts84
Measuring and Correcting Cylinder Wear84
Boring and Honing of the Cylinder85
Minimum Clearance between the Cylinder and Piston86
Fitting of the Piston and Piston Pin86
Checking the Crankshaft Assembly87
Engine Assembly Procedures88
Wear of the Distributor Drive Gear and Distributor Pinion88
Checking the Fan88
Engine Running-In Operation94
Transmisson Diagram96
Regarding the Synchromesh Gear System97
Synchromesh Gear System Disassembly99
Transmission Parts Checking and Adjustment109
Wear of the Synchronizer Ring109
Wear of the Insert (Synchronizer Hub)109
Deformation and Wear of the Snap Ring (Transmission Synchronizer)110
Meshing of the Synchronizer Sleeve and Synchronizer Hub110
Wear of the Main Shaft Spline110
Wear of Gears110
Wear of Bushing111
Wear of the Ball Bearings and Needle Bearing111
Transmission Assembly112
Gear Shifting Force112
Differential Diagram123
Differential Disassembly124
Differential Parts Checking and Adjusting126
Wear of the Differential Side Gear and Differential Pinion126
Clearance between the Differential Side Gear and Block126
Clearance between the Universal Joint Cross and Side Gear127
Wear of the Universal Joint Needle Bearing127
Differential Assembly128
Clearance in the Rear Axle Direction of the Differential Assembly128
Wear of the Final Reduction Gear and Pinion128
Wear of the Ball Bearing128
Checking and Adjusting Engine131
Checking Compression Pressure131
Checking Spark Plugs131
Adjusting Ignition Timing132
Replacing Air Cleaner Element134
Cleaning the Carburetor (Without Removing)135
Checking the Battery136
Checking and Changing Gear Oil137
Adjusting Engine Idling Speed137
Engine Ancillary Parts139
Carburetor Construction and Function141
Main Fuel System142
Low Speed System142
Starting System142
Carburetor Setting144
Carburetor Handling Precautions144
Precausions in Disassembly and Assembly145
Troubles and Remedies146
Fuel Pump Performance and Specifications148
Fuel Pump Test Standard148
Fuel Pump Construction and Function149
Fuel Pump Disassembly and Assembly149
Fuel Pump Check after Assembly150
Oil Pump Description151
Reciprocating and Rotating Movement of the Plunger152
Rotating Movement of the Plunger and Valve Action152
Duty of Differential Plunger153
Pumping Action153
Delivery Controlling Function156
Oil Pump Maintenance157
Check Valve157
Draining Air from Oil Pipes157
Adjusting the Oil Pump Control Cable158
Checking and Correcting the Oil Pump160
When Oil Consumption Is Either too High or too Low161
When the Accelerator Pedal Becomes Suddenly Light or Heavy162
Checking of the Oil Pump at 50,000 Km (30,000 Miles)162
Replacing the Oil Pump164
Measuring Method of the Oil Pump Delivety Efficiency165
Electrical Equipment171
Electrial Equipment Specifications173
Starter Motor View and Specifications173
Starter Motor Test Standard174
Starter Motor Construction and Function175
Starter Function176
Starter Parts Function and Construction178
Over-Running Clutch178
Magnetic Switch179
Threaded Spline179
Armature Brake179
Starter Motor Lubrication180
Starter Motor Troubles and Repairs180
Worn Bearing Bush181
Poor Engaging between the Pinion and Gear181
Starting Motor Electrical Failures182
Starting Motor Disassembly and Assembly184
Starter Motor Testing187
No-Load Test187
Testing the Action of a Magnetic Switch187
Precautions in Starter Handling188
Return Test188
Measuring Actuation Voltage188
Generator (DC) View, Performance and Specifications191
Generator Exploded View192
Generator Testing193
Output Test (Generator)194
Motoring Test (Generator)194
Generator Ttoubles and Repairs195
Cause and Remedy for Poor Generation195
Brush Wear197
Regulator Performance and Specificaions200
Regulator Construction201
Regulator Adjustment202
Remedies for Abnormalities of the Regulator206
Distributor Performance and Specifications207
Distributor Construction208
Reverse Rotation Prevention (Distributor)209
Precaution in Distributor Handling210
Point Gap Adjustment211
Checking the Condenser211
Checking the Cap Rotor Head211
Precautions in Handling the Governor Advancer211
Distributor Troubles and Remedies214
The Engine Does Not Start214
The Engine Turns but the Running Condition Is Not Good215
Ignition Coil Construction and Performance217
Ignition Coil Handling218
Spark Plug219
Tightening Torque Table223
Special Tools227
Separate Lubrication System (Subarumatic)241
Special Characteristics of Subarumatic Two-Stroke Engine243
Subarumatic Oil244

Brand	Subaru
Model	360 Sedan
Category	Automobile
Language	English

Subaru 360 Sedan User Manual

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Subaru 360 Sedan Specifications

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