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Suez Sievers 500 RLe User Manual
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W
ater T
echnologies & Solutions
Sievers 500 RL
e
Online
T
OC Analyzer
www
.sieversinstruments.com
DLM 74300-05 EN Rev
. A
2.04 rmware or later
operation and maintenance manual
2
Table of Contents
Identification Records
3
Table of Contents
4
List of Tables
9
List of Figures
10
Confidentiality
12
Declaration of Conformity
12
Revision History
12
Trademarks and Patents
12
Standard Limited Warranty
13
Warranty Term
13
Warranty Service
13
Shipping
13
Limitation of Remedies and Liability
14
Limitación de Remedios y Responsabilidad
14
Limites de Correction et de Fiabilité
14
Beschränkte Ansprüche und Haftung
15
Limitazione DI Rimedi E Responsabilità
15
限定責任および救済
16
赔偿与责任限制
16
Warnings
17
Chapter 1: Introduction
33
Chapter 2: System Description
35
System Specifications
35
System Overview
36
Figure 1 Analyzer Schematic (Shown with Standard Ios)
37
Sample Flow Path
38
Additional System Components
39
Microprocessor Controller and Electronics
39
Data Outputs
39
Chapter 3: Installation
41
Overview
41
Step 1: Unpack and Inspect the Analyzer
42
Additional Installation Equipment
43
Step 2: Complete the Identification Records
43
Step 3: Select a Location for the Analyzer
43
Step 4: Install Power and Control Wiring
44
Connecting to a Power Supply
44
Figure 2 Wiring AC Power
45
Table 1 Alarm Outputs (TB2)
46
Table 2 Alarm Outputs (TB1)
46
Figure 3 Wiring Diagram for the 4-20 Ma Connection
47
Table 3 Serial and 4-20 Ma Outputs (TB3)
47
Figure 4 Wiring Option for Binary Input Using Analyzer's Internal Supply
48
Wiring the Remote Start (Binary Input) Connection
48
Figure 5 Wiring Option for Binary Input Using External Supply
49
Step 5: Installing the Printer, USB, and Serial Connections
49
Wiring the Ethernet Cable
49
Figure 6 Input and Output Connectors
50
Installing the Printer
50
Installing the USB Connection
50
Installing the Serial Connection
51
Step 6: Connect the Sample Inlet and Outlet Ports
51
Step 7: Fill the DI Water Cartridge
52
Installing the Analog Outputs and Alarms
45
Figure 8 Filling the DI Water Cartridge
53
Figure 7 Locating the DI Water Cartridge
53
Figure 9 Removing the John Guest Fitting
54
Step 8: Configure Basic Analyzer Settings
55
Enabling Dataguard or Password Protection (Optional)
55
Enabling Dataguard
56
Enabling Password Protection
56
Enabling System Suitability and Linearity Protocols
57
Establishing a New Administrator Account for Dataguard
57
Naming the Analyzer Location (Optional)
58
Setting the Clock and Time Zone
58
Setting the Analyzer Mode
59
Setting up the Data History
59
Setting up the Printer (Optional)
59
Exporting and Printing System Settings
60
Set up Data I/O
60
Step 10: Configure TOC Autozero
61
Step 9: Rinsing the Analyzer
61
Wiring the 4-20 Ma Connection
47
Chapter 4: Basic Analyzer Operation
63
Overview
63
The Main Screen
63
Figure 10 the Sievers 500 RL E On-Line TOC Analyzer Main Screen
64
Taking TOC Measurements
65
The Menu Screen
65
Figure 11 the Setup Tab
66
Managing Data History
67
Setting up Data History
67
Archiving Data History
68
Viewing Data History
68
Graphing Data History
69
Setup
65
Setting the Analyzer Mode
65
Grab Mode Measurement Settings
66
Figure 13 Specifying a Start Date on the View Data Screen
69
Figure 14 Graphing the Data History
70
Figure 15 the I/O Tab (with Ethernet Port Installed)
72
Adjusting Analog Output Values
73
Setting up Serial Output
73
Interpreting Serial Output
74
Table 4 Data Fields Output to the Serial (RS-232) Port
74
Configuring Printer Settings
75
Issuing Serial Commands to the Analyzer
75
Activating Binary Input
76
Setting Alarm Values
76
Figure 16 the Modbus Screen
77
Table 5 Modbus Register Table
77
Using the Ethernet Connection and Modbus
77
Managing Maintenance Information
79
Displaying Consumables Status
80
Figure 17 the Maintenance Tab
80
Setting the Analyzer Clock and Time Zone
80
Displaying System Information
82
Figure 18 the Advanced Menu with One Program Language Loaded
83
Adjusting Display Contrast Settings
84
Naming the Analyzer Location
84
Printing the Constants Values
84
Changing the Display Mode
85
Configuring the Flow Sensor
85
Selecting the Program Language
85
Programming the TOC Autozero
86
Specifying Auto Restart Settings
86
Activating Additional Features
87
Draining the Ios System
87
Basic Hardware Operation Features
88
Opening the Analyzer Case
88
The Ios System
88
The Touch Screen
88
The Sample Inlet Block
89
Reviewing Warnings and Errors
81
Advanced Analyzer Settings
82
Exporting or Printing the Warning and Error History
83
Saving System Settings
83
Printing Data History
70
Exporting Data History
71
Setting up Analyzer Input and Output
71
Setting up Analog Output
72
Figure 19 the Standard Ios System
89
Figure 20 the Sample Inlet Block
90
Chapter 5: Password Protection and Dataguard
91
Overview
91
Figure 21 Menu Map with Minimum User Level
92
Using Password Protection
92
Changing the Password
93
Configuring Password Settings
93
Enabling Password Protection
93
Disabling Password Protection
94
Using Dataguard
94
Enabling Dataguard
94
Adding User Ids
95
Editing User Information
96
Configuring Login Settings
97
Changing User Passwords
97
Dealing with Forgotten Passwords
97
Reactivating Inactivated User Accounts
98
Archiving User Accounts
98
Viewing, Exporting, and Printing Audit Trails
99
Logging out
100
Table 6 Audit Trail Output Format
100
Table 7 Record of User Ids
101
Chapter 6: Calibration and System Protocols
103
Overview
103
Required Calibration Supplies
104
Table 10 Standards Required for Accuracy, Precision, and Verification
104
Table 9 Standards Required for Multi-Point Calibration
104
Table 8 Standards Required for Single-Point Calibration
104
Preparing for Calibration
105
Save System Settings
105
Table 12 Standards Required for Linearity Verification
105
Figure 22 Reviewing TC and IC Values from a Single-Point Calibration
108
Figure 23 the First Summary Screen in a Multi-Point Calibration
109
Accuracy, Precision, and Calibration Verification
110
Figure 24 the Second Summary Screen in a Multi-Point Calibration
110
System Suitability Verification
111
Figure 25 System Suitability Summary Screen
112
Linearity
113
Figure 27 the Linearity Summary Screen, Part 2
114
Reviewing Calibration and Verification History
114
Single-Point Calibration Worksheet
116
Multi-Point Calibration Worksheet
117
Accuracy, Precision, and Verification Worksheet
118
System Suitability Worksheet
119
Linearity Worksheet
120
Table 11 Standards Required for System Suitability Verification
105
Performing a Multi-Point Calibration
108
Disable Daily Download
106
Handling Standards
106
Perform Annual Maintenance Tasks
106
Performing a Single-Point Calibration
106
Figure 26 the Linearity Summary Screen, Part 1
114
Chapter 7: Maintenance
121
Replacing Consumables and Maintenance Items
121
Checking and Refilling the DI Water Level
122
Table 13 Replacement Schedule for Consumables
122
Figure 29 Filling the DI Water Cartridge
123
Figure 30 Relative Positioning of Components in the UV Lamp Assembly
125
Figure 33 John Guest Fittings on the DI Water Cartridge (Detail)
130
Table 14 Connections to the DI Water Cartridge
130
Figure 34 Replacing the In-Line Filter Element
132
Setting the Installation or Date for New Consumables
132
Cleaning the Analyzer
133
Figure 31 UV Lamp Ferrule Orientation Detail
125
Replacing the Sample Pump Tubing and Pump Heads
126
Figure 32 Replacing the Sample Pump Heads
127
Replacing the DI Water Cartridge
127
Replacing the In-Line Filter Element
130
Figure 28 Interior Overview of the Analyzer
122
Replacing the UV Lamp
124
Figure 35 the Consumables Screen
133
Table 15 Analyzer 3-Year Maintenance Worksheet
134
Chapter 8: Troubleshooting
135
Overview
135
Step 1: Review Warnings and Errors
135
Warnings and Error Messages
136
Step 2: Visual Inspection
141
External Inspection
141
Internal Inspection
142
Step 3: Review Solutions for Basic Problems
142
The Analyzer will Not Power on
142
No Flow through the Analyzer
142
Checking the Sample Pump
143
Confirm Flow of Water to the Analyzer
143
Backflushing the Analyzer
144
Figure 38 Measurement Module Tubing - Disconnected
145
Figure 37 Measurement Module Tubing - Connected
145
Figure 39 Flushing the Tubing
146
Negative, High, or Erratic Measurements
146
TOC Autozero
146
Problems Changing the Program Language
147
TOC Offset
147
Problems with the DI Water Pump
148
Step 4: Contact Technical Support
148
Step 5: Return the Analyzer to SUEZ
148
Figure 40 Removing the John Guest Fittings
150
Figure 41 Analyzer Dimensions, with Standard Ios System
151
Appendix A: Analyzer Dimension Diagrams
151
Figure 42 Right-Side Analyzer Dimensions, with Standard Ios System
152
Figure 43 Analyzer Dimensions, with Sample Inlet Block
153
Figure 44 Right-Side Analyzer Dimensions, with Sample Inlet Block
154
Figure 45 Left-Side Analyzer Dimensions
155
Appendix B: Connecting to a PC
157
Using Hyperterminal
157
Determining Your Communications Port Number
158
Index
159
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Suez Sievers 500 RLe Specifications
General
Brand
Suez
Model
Sievers 500 RLe
Category
Measuring Instruments
Language
English
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