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SUGATSUNE SDS-C301N - User Manual

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Insert the “key of the arm into the arm xing plate. The main body must be placed
at 90 degrees angle against the xing angle.
Turn the main body 90 degrees and insert the center gear of the mounting plate to
the hole of the main body.
Fix the main body with the bind screw.
Step 2 - Install the Main Body
Step 3 - Adjustment and Operation
If the lid stay is sagging (A), turn the adjustment screw(Z) at the
base of the arm until the lid stay straightens (B). The lid can then
be closed by pushing down gently on the lid. When the lid is
closing, do not put additional pressure on the lid (to close more
quickly, etc.) as it may damage the stay. If you have diculty with
operation or adjustment of the lid stay, please contact Sugatsune
for technical assistance.
(A)
(B)
Screw (Z)
Door
Height
(inch)
Door Weight(lbs)
Min Max
10
14.0 24.0
11
12.7 21.8
12
11.7 20.0
13
10.8 18.5
14
10.0 17.1
15
9.3
16.0
16
8.8
15.0
17
8.2
14.1
18
7.8 13.3
19
7.4 12.6
20
7.0 12.0
21
6.7 11.4
22
6.4 10.9
23
6.1 10.4
24
5.8 10.0
25
5.
6 9
.6
Door Weight Range
Per pair, in Lbs
8 17.5 30.0
9 15.6 26.7
Height
Weight and Door Height
The SDS-C301 must be used
taking the weight and door
height into consideration.
The table indicates the usable
weight range per door height
when using two stays. When
using one stay, the weight
range will be half of what is
shown.
For doors outside of the
recommended weight range,
please contact Sugatsune for
the recommended lid stay.
Remarks
Do not attempt to disassemble or modify the lid stay as serious damage and/or injury may
occur.
• For extreme environments(high temperature, humidity, etc.), please contact Sugatsune for
technical assistance before installation.
The product has been develop for use as a lid stay - other applications are not recommended.
Sugatsune America, Inc.
18101 Savarona Way
Carson, CA 90746-1411
SDS-C301N Installation
For Upward Opening Door
90
Step 1 - Position and Install Mounting Plates
The hinge type and the coverage aect the placement of the mounting plate and arm
xing plate. Please use the corresponding diagram on page 2 to determine the mounting
dimensions for your application. Position and install mounting plate and arm xing plate
using supplied screws.
For installation of the mounting plate on the right hand side,
the arrow of “R” on the “US” side should point upward
vertically. For the left side, the arrow of “L on the “US” side
should point upward vertically.
All diagrams are shown for right side mounting.
Before installation, please check the Door Weight Range Table to determine
if the SDS-C301N is the correct stay for the size and weight door.
26
5.4 9.2
Toll Free (800) 562-5267
(310) 329-6373 Fax (310) 329-0819
www.sugatsune.com
Page 1 of 2
081010SDSC301UP
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Summary

Position and Install Mounting Plates

Install the Main Body

Insert Arm Key

Insert the arm 'key' into the arm fixing plate at a 90-degree angle.

Connect Center Gear

Turn the main body 90 degrees and insert its center gear into the mounting plate hole.

Fix Main Body

Secure the main body in place using the provided bind screw.

Adjustment and Operation

Installation Diagrams

Inset Concealed Hinge (Euro Hinge) Installation

Diagram for installing inset concealed Euro hinges, showing dimensions.

Overlay Concealed Hinge (Euro Hinge) Installation

Diagram for installing overlay concealed Euro hinges, showing dimensions.

Inset Single Knuckle Hinge Installation

Diagram for installing inset single knuckle hinges (piano, butt), showing dimensions.

Overlay Single Knuckle Hinge Installation

Diagram for installing overlay single knuckle hinges (piano, butt), showing dimensions.

Remarks and Precautions

Overview

The SDS-C301N is a lid stay designed for upward-opening doors, suitable for applications such as toy boxes. Its primary function is to provide controlled opening and closing of a lid, preventing it from sagging and ensuring smooth operation. The device is designed to be installed on the inside of a cabinet or box, connecting the lid to the side or top board.

Technical Specifications:

The SDS-C301N is designed to handle a specific range of door weights and heights. The manual provides a detailed "Door Weight Range Per pair, in Lbs" table, which is crucial for determining if the SDS-C301N is the correct stay for a given door. This table specifies minimum and maximum door weights for various door heights, ranging from 8 inches to 26 inches.

For example:

  • An 8-inch high door can support a weight range of 17.5 to 30.0 lbs (per pair).
  • A 12-inch high door can support a weight range of 11.7 to 20.0 lbs (per pair).
  • A 20-inch high door can support a weight range of 7.0 to 12.0 lbs (per pair).
  • A 26-inch high door can support a weight range of 5.4 to 9.2 lbs (per pair).

It's important to note that if only one stay is used, the weight range supported will be half of what is shown in the table. For doors outside the recommended weight range, users are advised to contact Sugatsune for assistance. The opening angle for the lid stay is specified as 80° to 100°.

Usage Features:

Installation of the SDS-C301N involves several steps:

  1. Position and Install Mounting Plates: The placement of the mounting plate and arm fixing plate depends on the hinge type and coverage. The manual provides diagrams for various hinge types, including:

    • Inset Concealed Hinge (Euro Hinge)
    • Overlay Concealed Hinge (Euro Hinge)
    • Inset Single Knuckle (Piano, Butt, etc.) Hinge
    • Overlay Single Knuckle (Piano, Butt, etc.) Hinge

    For right-hand side mounting, an arrow labeled "R" on the "US" side of the mounting plate should point upward vertically. For left-hand side mounting, an arrow labeled "L" on the "US" side should point upward vertically. All diagrams in the manual illustrate right-side mounting. The mounting plate and arm fixing plate are secured using supplied screws.

    Detailed dimensions for mounting are provided for each hinge type and opening angle (80°, 90°, 100°). For instance, for an "Inset Concealed Hinge (Euro Hinge)" with a 90-degree opening:

    • The arm fixing plate is positioned 4-13/32" (112mm) from the top board.
    • The mounting plate is 5-25/32" (147mm) from the top board.
    • The distance from the door edge to the center of the arm fixing plate is 1-17/64" (32mm).
    • The distance from the side board edge to the center of the arm fixing plate is 13/32" (10.5mm).

    Similar detailed measurements (A, B, D, E, G) are provided for other hinge types and opening angles, indicating distances from the top board, back board, and door edges to the mounting plate and arm fixing plate.

  2. Install the Main Body:

    • The "key" of the arm is inserted into the arm fixing plate. The main body must be positioned at a 90-degree angle against the fixing angle.
    • The main body is then turned 90 degrees, and the center gear of the mounting plate is inserted into the hole of the main body.
    • Finally, the main body is fixed with a bind screw.
  3. Adjustment and Operation: If the lid stay is sagging (indicated as 'A' in the diagram), the adjustment screw ('Z') at the base of the arm should be turned until the lid stay straightens (indicated as 'B'). Once adjusted, the lid can be closed by gently pushing down on it. It is crucial not to apply additional pressure to the lid when closing, as this may damage the stay.

Maintenance Features:

The manual outlines important remarks regarding the care and use of the SDS-C301N:

  • No Disassembly or Modification: Users are explicitly warned not to attempt to disassemble or modify the lid stay, as this could lead to serious damage and/or injury.
  • Environmental Considerations: For installations in extreme environments (e.g., high temperature, high humidity), users should contact Sugatsune for technical assistance before installation.
  • Intended Use: The product is developed specifically as a lid stay. Other applications are not recommended.

In summary, the SDS-C301N is a specialized lid stay designed for controlled upward opening of doors, with specific weight and height limitations. Its installation requires careful adherence to detailed measurements based on hinge type, and its operation includes an adjustment mechanism for optimal performance. Proper use and avoidance of modification are emphasized for safety and longevity.

SUGATSUNE SDS-C301N Specifications

General IconGeneral
BrandSUGATSUNE
ModelSDS-C301N
CategoryDoor Opening System
LanguageEnglish