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Super Anchor Safety ARS Series - User Manual

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By SCN 6/10 | Pg.1
Instruction / Specification Manual 2010
ARS-Series Stainless Steel Anchor
MOVEABLE / I-JOIST/ WALL MOUNT / TILE ROOF / Z-PURLIN
Part Anchor SST Fits Fastener
No. Type Ga. Chord Pack
#2830 2x4 14 2x4
#2006
#2801 2x8 14 2x6-2x8
#2802 2x12 14 2x10-2x12
#2805 2x8 11 2x6-2x8
#2806 2x12 11 2x10-2x12
Tile Roof
#2820 2x8 14 2x4-2x12
I-Joist
#1003 I-Joist 14 1-3/4”-2-3/4” #2027
Moveable
#1014 * 2x8 11 2x4-2x8
Detent Pin
#2015
#1015 *
2x10 11 2x10-2x12
Wall Mount
#1004 Standard 11 2x4-2x8
#2014
#2014-A
#1004-A
45/o 11 2x4-2x8
Z-Purlin
#1016 Standard 14 9-1/2”-2-3/4” #2019
Flashing Systems: Roofing Base
#2001- Santoprene* All types 8x10”
#2003- 2.5lb Lead All types 16x16”
#2020- Alum/EPDM Tile 20x20”
#2018- EPDM/Alum Metal 8x8”
Sheathing:
Sheathing over top chords must be a minimum of 7/16” OSB or plywood and installed
over the anchor shoulders as shown in Fig. 1 to allow the attachment bolt to be installed
under the top chord. If sheathing is already in place or if anchors are to be evacuated
after use, cut a 3”x 3” opening through the sheathing centered over the top chord.
Fig. 2
Fig. 1
Stem Cover
Tether
Strap
Santoprene
®
8”x10” Base
Flashing
3”
Flashing
Riser
SAS Factory
Supplied
Attachment
Bolt/Nut
#2006
Drill Through
2x6, 2x8, 2x10,
2x12
Connector
Attachment
Hole
1-1/8”d.
Warning
Labe
l
Stem
Shoulder
Teko Nails
3 ea. Leg
Leg
2x4
Grade 8
Attachment Bolt
2-1/4”x 5/16” d.
Tile Roof
Anchor
Stem Height
8.0”
2x4
2x8
2x12
Stem
Height
6-1/2”
2.0”
Fig. 3
Blocking Under
2x4 Top Chord
Ridge
2x4
2x4
12.0” min.
From Ridge
24.0 2x4
Blocking
Attach
Blocking
to Top Chord
Connectors:
Connecting hardware must comply with current standards.
Attach only through the “Connector Attachment Hole” shown
at Fig. 2. See Fig. 10a,b pg.3 for connector types.
Cutting/Severing Hazard! Prevent lifelines/lanyards from
intersecting anchor stems.
Blocking 2x4 Top Chords:
2x8 anchors installed over 2x4 top chords or rafters
require a 24 length of 2x4 blocking. To prevent movement
attach blocking to the underside of the top chord as shown
in Fig. 3. 2x8 anchors will provide greater resistance
to force loads than a 2x4 anchor.
Personal Protection Equipment / PPE:
PPE refers to the common types of personal safety
equipment typically required for fall protection: Harness,
Lanyard, Lifeline, Shock Absorber, and Rope Grab. The
use of a shock or energy absorbing device is required
anytime there is exposure to a free fall when
using SAS anchorage devices.
Component Compatibility:
SAS anchorage devices are factory ensured for
compatibility with PPE manufactured by SAS. Users
must ensure component compatibility when using
equipment supplied by other manufacturers.
Framing Requirements:
Install onto top chords that are 2x4 or greater dimension.
Framing must be capable of supporting a 5,000lb (2,260kg)
load or 2 times the intended fall protection load.** Do not
install onto framing that is damaged or has spliced top chords.
11 Gauge and 14 Gauge:
14 ga. anchors have a strength test rating of
more than 6,000lb (2,721kg). 11 ga. anchors
have a strength test rating of more than 7,500lb
(3,400kg), to provide greater resistance to static
loading. Use for steep roofs or situations when
the anchor will be subjected to live loading.
Installation:
Anchors are supplied with (SAS) certified
grade 8 x 5/16” attachment bolts of sufficient
length to allow a lock nut to be installed as
shown in Fig. 3. Use 6 ea. 1-1/4” teko nails
to stabilize the anchor position and prevent
movement during use.
Drill Through Method:
2x4/2x8/2x12/ I-Joist and Wall anchors may
be installed by drilling through the top chord or
rafter as shown in Fig. 1. Use a 5/16 (9mm)
drill. DO NOT modify anchor by drilling additional
bolt holes and do not enlarge factory bolt or teko
nail holes.
Materials Specifications:
Fabricated from 304 grade stainless steel. Engineered to attach over wood truss top chords, rafters and
I-Joists with a single grade 8 bolt. Designed as a permanent or temporary fall protection anchorage
device and compatible with all flashing systems supplied by Super Anchor Safety(SAS)
Specification of Use:
Fall Arrest or Fall Restraint for one person with a maximum body weight of 340lb (154kg ) including
tools and equipment. Horizontal Lines or Multiple Users on a single anchor: use only ARS
2x8/2x12-11 ga. anchors, workers must not be exposed to a free fall, and the system designed by a
“Qualified Person”*.
* “Qualified Person” as defined by industrial safety standards. **As specified by OSHA 1926:502(d)(15)(i)(ii) or equal industrial standard.
WARNING TO USER:
Use Only Super Anchor Safety (SAS) Instruction/
Specification manuals for SAS equipment. You
must read this manual before you use this device.
Improper use can result in serious injury or
death. Consult SAS-07 or 2010 manual for more
information about fall protection.
Lock-nut
Question and Answer IconNeed help?

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Summary

ARS-Series Stainless Steel Anchor Overview

Materials Specifications

Details the 304 grade stainless steel construction and engineering for fall protection anchorage.

Specification of Use

Defines fall arrest/restraint for one person, max body weight, and horizontal line usage.

Anchor Types and Specifications

Lists various anchor part numbers, types, gauge, chord fit, fastener packs, and flashing systems.

Gauge Strength Ratings

Compares 14 ga. (6,000lb) and 11 ga. (7,500lb) strength ratings for static loading.

Installation and Drill Through Method

Instructions for attaching anchors over framing using specified bolts and drilling methods.

Personal Protection Equipment (PPE)

Lists common PPE required for fall protection and the necessity of shock absorbers.

Framing Requirements

Specifies framing dimensions (2x4 or greater) and load capacity requirements for anchor installation.

Blocking 2 x4 Top Chords

Explains the need for 2x4 blocking for 2x8 anchors on 2x4 top chords to prevent movement.

Sheathing Requirements

Details sheathing requirements for anchor installation and access for bolt installation.

Specific Anchor Mount Types and Inspection

Wall Mount Anchors

Instructions for attaching 2.0" wide SST anchors to top plates and floor joist intersections.

Z-Purlin Anchors

Details for 14ga. SST anchors fitting standard Z metal purlins and their installation.

I-Joist Anchors

Installation of anchors for I-joist widths, requiring web filler and specific bolt placement.

Visual Inspection Guidelines

Procedures for inspecting anchors and supporting structures before each use for safety.

Anchor Modification and Service Removal

Prohibits modification and specifies conditions for removing anchors from service due to damage or use.

Moveable Anchors and Fall Safety Zones

Moveable;Temporary Anchor Use

Instructions for 11 ga. SST moveable anchors, including framing cuts and detent pin function.

Anchor Service Zones Explained

Defines Service Zones (SZ), Free Fall Lines, and Adjustment Zones for safety plotting.

Rigging Lifeline for Free Fall

SAS method for adjusting lifeline length to limit free fall length, referencing manual sections.

Overview

The Super Anchor Safety (SAS) ARS-Series Stainless Steel Anchor is a versatile fall protection anchorage device designed for both permanent and temporary use. It is compatible with all flashing systems supplied by SAS and is engineered to attach over wood truss top chords, rafters, and I-Joists using a single grade 8 bolt.

Function Description

The primary function of the SAS anchor is to provide fall arrest or fall restraint for one person, supporting a maximum body weight of 340 lbs (154 kg) including tools and equipment. For horizontal lines or multiple users, only ARS 2x8/2x12-11 ga. anchors should be used, workers must not be exposed to a free fall, and the system must be designed by a "Qualified Person."

The anchor is available in various configurations to suit different applications:

  • Moveable/Temporary Anchor: This 11-gauge stainless steel, powder-coated red anchor is fitted with a stainless steel ball lock detent pin. It can be used on open framing that is partially sheathed and capable of supporting the intended fall protection load. For 2x4 top chords, an 18.0" 2x6 blocking piece is trimmed to allow a 1/8" gap between the detent pin and the top chord. The anchor is fixed to the blocking with deck screws. Cross bracing or sheathing is required on the down-slope side to prevent blocking movement.
  • Wall Mount Anchors: These 11-gauge, 2.0" wide stainless steel anchors are designed to attach to the juncture of the top plate and truss or rafter, or similar floor joist intersection. A 5/16" hole is drilled through the framing, and the anchor is secured with a factory lock nut and grade 8 attachment bolt. The back of the anchor is attached with four 16d sinkers (not galvanized nails). Top plates should be notched for flush interior. Anchors are spaced along the top plate at intervals that prevent swing fall hazards. For rafter slopes under 30°, model 1004 is used, while model 1004-A is for slopes greater than 30°.
  • I-Joist Anchors: Designed for I-Joist widths of 1-1/2" (using #2801) and 2-1/2" (using #1003), with custom sizes available for wider widths. Installation requires a plywood or OSB web filler, leaving a 1/2" margin between the web filler and truss flange. The filler must be secured to the truss web to prevent movement. The anchor is positioned, a 5/16" diameter hole is drilled through the truss web and filler, and the SAS-supplied grade 8 bolt and lock nut are used for securement. Engineering from the truss manufacturer may be required for anchor installation or drilling.
  • Z-Purlin Anchors: These 14-gauge stainless steel anchors fit most standard Z metal purlins, ranging from 8"x 2-1/2" up to 9-1/2" x 2-3/4", with custom sizes available. They attach with two factory-supplied grade 8 bolts and are designed as permanent anchors for use during and after construction. They use a Gray EPDM flashing package (#2810) with an aluminum rim base. The anchor package includes a gray stem cover and tether, but not flashing fasteners. A Z anchor positioning guide is available upon request.

Usage Features

Installation: Anchors are supplied with SAS-certified grade 8 x 5/16" attachment bolts of sufficient length to allow a lock nut to be installed. Six 1-1/4" teko nails are used to stabilize the anchor position and prevent movement during use.

Drill Through Method: 2x4/2x8/2x12/I-Joist and Wall anchors can be installed by drilling through the top chord or rafter using a 5/16" (9mm) drill. Users must not modify the anchor by drilling additional bolt holes or enlarging factory bolt or teko nail holes.

Blocking 2x4 Top Chords: When 2x8 anchors are installed over 2x4 top chords or rafters, a 24" length of 2x4 blocking is required. This blocking must be attached to the underside of the top chord to prevent movement. This setup provides greater resistance to force loads than a 2x4 anchor.

Framing Requirements: Anchors must be installed onto top chords that are 2x4 or greater in dimension. The framing must be capable of supporting a 5,000 lb (2,260 kg) load or two times the intended fall protection load. Installation is prohibited on damaged or spliced top chords.

Sheathing: Sheathing over top chords must be a minimum of 7/16" OSB or plywood and installed over the anchor shoulders to allow the attachment bolt to be installed under the top chord. If sheathing is already in place or if anchors are to be evacuated after use, a 3"x 3" opening must be cut through the sheathing centered over the top chord.

Connectors: Connecting hardware must comply with current standards. Attachment should only be through the "Connector Attachment Hole." Users must prevent lifelines/lanyards from intersecting anchor stems to avoid cutting or severing hazards. Snap-hooks and carabiners must comply with industrial safety standards. Auto-lock type carabiners require two separate movements to open the locking barrel.

Personal Protection Equipment (PPE): PPE, including harness, lanyard, lifeline, shock absorber, and rope grab, is essential for fall protection. A shock or energy absorbing device is required whenever there is exposure to a free fall when using SAS anchorage devices. SAS anchorage devices are factory-ensured for compatibility with PPE manufactured by SAS. Users must ensure component compatibility when using equipment supplied by other manufacturers.

Rigging Lifeline for Free Fall: The SAS method for adjusting PPE to limit free fall length involves positioning the worker directly below the anchorage point above and at the leading edge. The lifeline is pulled tight, and all slack is removed from the energy absorber and rope grab. The rope grab is then adjusted to allow for the additional free fall.

Anchor Service Zones: Circular Service Zones are plotted using a compass between the ridge and Free Fall Line. A worker standing at the leading edge is allowed to free fall 72" (1.8m) before the PPE begins to arrest the fall. The D-Ring is 52" above the leading edge, allowing an additional 20" of length in the lifeline, lanyard, or SRL. The Free Fall Line used for plotting service zones is located 20" from the leading edge.

Adjustment Zones: Leading edges at roof gables create a swing fall hazard. Slack in the lifeline must be adjusted as the worker moves up-slope to limit the free fall to 6 ft.

Zone Margins: Areas outside the Service Zone (SZ) radius line, such as hip corners, may require additional anchors.

Maintenance Features

Visual Inspection: Anchors and the supporting structure must be inspected before each use.

Underside Inspection: The attachment bolt and lock nut must be installed as shown for each anchor type. For ARS series, three teko nails must be installed through each anchor leg. If the anchor has shifted position, an inspection is required to determine the cause. Anchors subjected to a free fall or other force must be removed from service.

Topside Inspection: The anchor stem and connector hole must be inspected. If there is evidence of damage or if the anchor has been subjected to a fall impact, it must be removed from service.

Detent Locking Pin Function Test (for Moveable/Temporary Anchor): Before each use, a detent pin function test must be performed. In the locked position, the handle should not pull out. The anchor must be removed from service if the test fails, if the handle is damaged, if the pin shaft is bent, or if one or both ball locks are missing. The pin must be inspected to ensure both ball locks are intact. The detent pin must be in the locked position through both anchor leg attachment holes.

Modification/Non-Specified Use/Replacement: Anchors must not be re-formed, cut, bent, welded, drilled, modified, or repaired. They must not be used to secure scaffolding, guy lines, warning lines, materials, hoisting, or tethering for large animals.

Removal From Service: Anchors subjected to non-specified use, damage, alteration, or in-service loading (free fall) must be removed from service.

Inspection: An inspection must ensure that the anchor point framing subjected to a free fall or other force load has not been damaged.

Super Anchor Safety ARS Series Specifications

General IconGeneral
MaterialSteel
CoatingZinc Plated
Minimum Breaking Strength5000 lbs
StandardsCSA Z259.15
ApplicationFall Protection
ComplianceCompliant with OSHA, ANSI, and CSA standards