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Superabrasive Lavina 20G-X User Manual

Superabrasive Lavina 20G-X
48 pages
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LAVINA
®
20G-X User Manual
Tech Support Line: 800-987-8403 | www.superabrasive.com | info@superabrasive.us

Table of Contents

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Superabrasive Lavina 20G-X Specifications

General IconGeneral
ModelLavina 20G-X
CategoryFloor Machine
Phase3
Grinding Width20 inches
Working Width20 inches
Dust ExtractionYes
Frequency60 Hz
Power SourceElectric

Summary

Warranty and Returns

Warranty Policy for Lavina X Machines

Outlines the terms and conditions for warranty coverage on Lavina X machines.

Return Policy for Lavina X Machines

Details the procedures and conditions for returning Lavina X machines for credit or repair.

General Information

Manufacturer

Information about Superabrasive's history and mission in manufacturing diamond tools and floor grinding machinery.

General Description

Describes the Lavina X machine's intended use for grinding and polishing various surfaces.

Machine Characteristics

Details the main components and design features of the Lavina X machine, including its handle and lighting.

Environmental Conditions

Specifies the recommended operating temperature range and conditions for the Lavina X machine.

Technical Data

Customer Service

Safety Instructions

Recommended Use

Defines the intended applications and usage of the Lavina 20GX machine for floor grinding and polishing.

Prohibited Use

Lists specific conditions and environments where the Lavina 20GX machine must not be operated.

Preparation for Work

Steps to ensure the work area and machine are ready and safe before starting operation.

Protection Devices

Details the built-in safety features of the machine and the importance of their proper functioning.

Arrest Functions

Describes the functions that stop or arrest the machine's operation for safety.

Safe Use

Highlights potential risks and emphasizes the importance of proper training and awareness for safe operation.

Propane Safety

Explains the hazards associated with propane and the necessary precautions for safe handling and use.

Fire Safety

Covers potential fire and explosion risks related to propane use and essential safety measures.

Emissions

Discusses emissions, particularly Carbon Monoxide (CO), and the associated health risks.

Hazard Communication

Information on propane safety data sheets and actions to take in case of propane leaks or fires.

Local Agencies and Regulations

Mentions compliance with NFPA standards and recommendations for operator training and certification.

Residual Risks

Acknowledges residual risks inherent in operation and maintenance that cannot be fully eliminated.

Before You Begin

Pre-operation checks including clearing the work area, inspecting connections, and verifying safety devices.

Operating Machine

Guidelines for safe operation, including ensuring no unauthorized personnel are present and not leaving unattended.

After Work is Completed

Procedures for cleaning and storing the machine after use.

The Work Area

Instructions for preparing and maintaining the work area for safe operation.

Personal Protective Equipment (PPE)

Specifies required personal protective equipment for safe operation and maintenance.

Testing

Discusses instruments and methods for testing toxic gases, particularly Carbon Monoxide.

Operator

Defines the responsibilities and qualifications required of the machine operator.

Propane Cylinders

Information on the construction, safety features, and types of propane cylinders used.

Refueling Cylinders

Details on the proper and safe procedures for filling propane cylinders, emphasizing 80% capacity.

Storage Cylinders

Guidelines for storing propane cylinders safely outdoors in a secure cabinet.

Transporting Cylinders

Procedures for securely transporting propane cylinders and the machine itself.

Handling and Transportation

Adjusting the Handle

Instructions on how to adjust the machine's handle for optimal operator posture and maneuverability.

Lifting the Machine from Working to Tool Mounting Position

Step-by-step guide for changing the machine's position from working to tool mounting.

Lifting

Specifies how to lift the machine using crane and the load rating for hoisting equipment.

Storage

Advice on storing the machine in a dry place and precautions for cold temperatures.

Operation

Preliminary Controls

Essential checks and preparations before starting the Lavina X machine, including water and vacuum connections.

Fuel-Minder User Manual

Explains the functionality and components of the SM40 Fuel-Minder digital fuel control system.

System Components

Lists the individual parts that make up the Fuel-Minder system.

Overview of Features

Describes the key features of the Fuel-Minder system, such as closed-loop fuel management.

Faulty O2 Sensor Detection

Information on how the system detects and alerts about a faulty O2 sensor.

Built-in Fuel Lockoff Controller

Explains the fuel lock-off function controlled by the Fuel-Minder for safety.

Emissions Warnings and Shutdown

Details how the Fuel-Minder alerts and shuts down the engine due to emissions issues.

Dual Hour Meters

Explains the function of the two hour meters for engine and equipment tracking.

Battery Voltmeter

Describes the battery voltage display feature for monitoring and troubleshooting.

Engine Tachometer

Explains the engine tachometer for monitoring engine speed (RPM).

Job Timer

Details the job timer function for accurately timing tasks and work areas.

Password Protection

Describes the password feature to prevent unauthorized resetting of service alerts.

Service Alerts

Lists the equipment-specific service alerts provided by the Fuel-Minder and how to reset them.

Sleep Mode

Explains the sleep mode function to conserve battery power when the machine is inactive.

Main Menu Navigation and Use

Guides the user on navigating the machine's menu system and interacting with its features.

Main Menu

Outlines the screens available in the main menu, starting with Engine Hours.

LED Alerts & Resetting Service Intervals

How to interpret LED alerts and reset service intervals shown on the LCD screen.

Options Menu Navigation and Use

Instructions for navigating and utilizing the options menu for settings and information.

Options Menu

Explains how to access and exit the options menu and its available features.

Water Flow Control System

Details how to control and adjust the water spray for wet operation, including lever positions and pressure regulation.

Adjusting and Mounting Tools

Instructions on adjusting the tool holder and securely mounting diamond tools with Quick Change system.

Vacuum Connection

Guidance on connecting a vacuum cleaner to the machine for dust extraction.

Use Horizontal Propane Tank

Instructions for adapting the machine to use a horizontal propane tank with vapor draw.

Control Board

Identifies and describes the function of each component on the machine's control board.

Starting the Machine

Step-by-step instructions for safely starting the Lavina X machine, including pre-start checks.

Operating the Machine

Guidance on how to operate the machine effectively, including movement and tool speed.

Stopping the Machine

Procedures for gradually and safely stopping the machine, including emergency procedures.

Tools and Accessories

Tool Holder Key

Describes the tool holder key and its use for mounting and dismounting.

Foam Plate

Details the foam plate used for mounting diamond tools with Velcro.

Security Plate for Quickchange Pads

Describes the security plate used to ensure the proper seating of Quickchange tools.

Popular Tools

Recommended Tools

Lists and describes popular tool options like QuickChange, Calibra, NATO, V-HARR, and Shine Pro.

Maintenance and Inspection

Mechanical Parts

Identifies mechanical parts prone to wear and needing replacement as needed.

Cleaning

Emphasizes the importance of regular cleaning for problem detection and machine upkeep.

Check Hourly

Details daily checks for the bonnet air filter and recoil dust filter for engine health.

Check Daily

Outlines daily visual inspections for defects, loose parts, and tool holder security.

Check and Replace After the First 8 Working Hours

Specifies the initial oil change and inspection after the first 8 working hours.

Check and Replace After the First 15 Working Hours

Instructions for checking belt tension after the first 15 working hours.

Check and Replace Every 50 Working Hours

Routine maintenance including engine oil changes and leak checks every 50 hours.

Check and Replace Every 200 Working Hours

Detailed inspection of all machine parts, connections, and hoses every 200 working hours.

Check and Replace Every 400 Working Hours

Maintenance tasks including sealer replacement and checking belts and bearings every 400 hours.

Vacuum

Advice on checking vacuum hoses and parts for clogging.

Water Leaks

Recommendation to immediately replace leaking parts to prevent water damage.

Troubleshooting

8.1 Engine

Covers common engine-related problems like surging idle and issues with throttle advancement.

8.2 Checking and Changing Oil

Detailed procedure for checking engine oil levels and performing oil changes.

8.3 Dismounting/Mounting the Guard

Steps for safely removing and reinstalling the machine's protective guard.

8.4 Separating the Head from the Carriage

Instructions for safely disconnecting the machine's head from the carriage for maintenance.

8.5 Dismounting/Mounting the Engine

Procedure for removing and reinstalling the engine, including belt tensioning.

8.6 Replacing the Clutch

Steps for replacing the electric clutch, including torque specifications.

8.7 Dismounting Tool Holder to Changing V-Rings and Felt-Rings

How to dismount the tool holder to change V-rings and felt-rings.

8.8 Disassembling and Mounting Tool Holder to Change Buffers and Elastic Element

Detailed steps for disassembling the tool holder to replace buffers and elastic elements.

8.9 Correcting Deflection of the Used Planetary Chain

Instructions on how to adjust the tension of the planetary chain.

8.10 Mounting New Planetary Chain

Steps for replacing and mounting new planetary chains.

8.11 Replacing the Planetary Driving Chain Wheel and Planetary Tensioner

Procedures for replacing the planetary driving chain wheel and tensioner.

8.12 Replacing Pulley Units

Detailed steps for removing and replacing the machine's pulley units.

8.13 Mounting the Belt

Instructions for mounting the drive belt and ensuring correct tension.

8.14 Checking the Tension of the Belt

Procedure for checking and adjusting the belt tension using a measuring device.

Disposal

Manufacturer's Contacts

Emission Control Warranty Statement

California Emission Control Warranty Statement Your Warranty Rights and Obligations

Explains California-specific warranty terms for the emission control system.

Manufacturer's Warranty Coverage

Outlines the warranty period and coverage for emission-related parts.

Owner's Warranty Responsibilities

Specifies the owner's duties regarding maintenance and proper use to maintain warranty.

General Emissions Warranty Coverage

Covers the general warranty terms for emission-related parts and the equipment.

Spare Parts

1. Lavina® 20G-X General Parts

A catalog of general parts for the Lavina 20G-X, including item numbers and descriptions.

2. Lavina® 20G-X Bumper

Lists parts specific to the bumper assembly of the Lavina 20G-X.

3. Lavina® 20G-X Vacuum Hose

Details the components of the vacuum hose system for the Lavina 20G-X.

4. Lavina® 20G-X Control Board

Lists the parts related to the control board assembly of the Lavina 20G-X.

5. Lavina® 20G-X Control Board with Throttle Cable

Identifies parts associated with the control board and throttle cable.

6. Lavina® 20G-X Carriage

Lists all parts comprising the carriage assembly of the Lavina 20G-X.

7. Lavina® 20G-X Water Pump

Details the components of the water pump system for the Lavina 20G-X.

9. Lavina® 20G-X Water Ball Valve

Lists the parts for the water ball valve assembly.

10. Lavina® 20G-X Water Pump Regulator

Details the components of the water pump regulator.

11. Lavina® 20G-X Water Tank

Lists the parts for the water tank assembly.

12. Lavina® 20G-X Engine Base Parts

Lists all parts that make up the engine base for the Lavina 20G-X.

13. Lavina® 20G-X Gard Assembly

Details the components of the Lavina 20G-X Gard assembly.

14. Lavina® 20G-X Planetary Drive Parts

Lists all parts related to the planetary drive system.

16. Lavina® 20G-X Bottom Cover Parts 1

Lists the first set of parts for the bottom cover assembly.

17. Lavina®20G-X Tool Holder Parts

Details the individual components of the tool holder assembly.

18. Lavina® 20G-X Bottom Cover Parts 2

Lists the second set of parts for the bottom cover assembly.

19. Lavina® 20G-X Pulley Units

Lists all parts associated with the pulley units.

20. Lavina® 20G-X Kawasaki FS481V Engine Parts

Lists specific parts for the Kawasaki FS481V engine used in the machine.

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