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Suspa MOVOTEC User Manual

Suspa MOVOTEC
34 pages
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MOVOTEC
®
Dual-Drive “Bolt-On”
Lift System Manual
by
Copyright © 2013 by
Suspa
®
Incorporated
All rights reserved. No part of this manual may be reproduced or transmitted
in any form or by any means, electronic or mechanical, including photocopying,
recording, or by any information storage and retrieval system
without permission in writing from Suspa
®
Incorporated.

Other manuals for Suspa MOVOTEC

Questions and Answers:

Suspa MOVOTEC Specifications

General IconGeneral
BrandSuspa
ModelMOVOTEC
CategoryLifting Systems
LanguageEnglish

Summary

Introduction

Safety Instructions

Verify System Selection

Ensure the correct Movotec Lift System is selected for the application, checking load capacity and adjustment range.

Handle Components With Care

Handle components carefully, keeping cables and tubing away from heat, sharp edges, and moisture. Replace damaged parts immediately.

Visually Inspect Components

Inspect all components for damage before installation. Do not disassemble components; contact Suspa for defective parts.

Use of Trained Personnel

Installation, operation, and repair should only be performed by trained, qualified individuals aware of safety instructions and regulations.

Avoid Hazardous Environments

Do not operate outdoors, in damp/wet conditions, corrosive environments, or near flammable/explosive materials. Avoid extreme temperatures and vibration.

Installation Safeguards

Use only for intended function. Ensure 2 in. clearance to prevent pinching. Do not allow obstructions to impede movement.

Keep Children Away

Not recommended for children to operate. Close supervision is necessary if used by or near children.

Observe Duty Cycle

System rated for 10% duty cycle (1 min. on, 9 min. rest). Do not exceed max on-time of 1 minute to prevent overheating and damage.

Use of Accessories

Route cords carefully to avoid pinching or trip hazards. Use only authorized parts and fluids.

Do Not Insert Objects

To reduce risk of fire or electric shock, do not insert objects into the system when powered.

Maintenance Safeguards

Before maintenance, remove load, unplug controller, and stabilize workstation. Prevent personal injury or property damage.

Retract System Before Moving

Always retract the lift system fully before moving equipment to prevent property damage and personal injury.

Unplug Before Cleaning

Unplug controller, allow system to cool. Clean with mild soap and water; avoid corrosive agents or high pressure wash.

How it Works

Extension Cycle

Motor controllers convert AC to DC for gear motors, controlling speed, direction, and synchronization for level lifting.

Retraction Cycle

Gear motors rotate clockwise, driving pusherblocks down leadscrew, returning fluid to pressure elements for retraction.

Unpacking Instructions

Lift System Specifications

Lift Cylinder Specifications

Details dimensions for lift cylinders in extended and retracted states, including adjustment range and thread specifications.

Motorized Pump Specifications

Details specifications for the Movotec gear motor, including voltage, speed, current, and torque ratings.

Motor Controller Specifications

Provides specifications for the motor controller, including voltage, temperature range, and dimensions.

Surface Mount Switch Specifications

Details the operating voltage and current for the surface mount switch and provides its dimensions.

Installation Instructions

System Component Placement

Properly locate and connect all system components, including pumps, controllers, and cables, ensuring safe and correct connections.

Motorized Pump Placement

Mount motorized pumps horizontally, ensuring adequate tubing reach and bend radius. Consider optional motor covers.

Motor Controller Placement

Place motor controller centrally towards the back of the workstation for sufficient power cord length and proximity to motors.

Switch Placement

Mount the switch on the workstation for user accessibility, ensuring enough cable length to reach the motor controller.

Lift Cylinder Placement

Locate lift cylinders vertically and parallel for balanced load and to prevent binding. Use brackets to reduce drilling.

Tubing and Cable Placement

Route hydraulic tubing and power cables away from sharp edges, moisture, and heat. Secure with provided clips and ties.

Motorized Pump Installation

Mount motorized pump assemblies to the surface, ensuring units are tightly secured.

Motor Controller Installation

Place motor controllers in desired locations, ensuring cable reach. Secure controllers using mounting screws.

Low Profile Switch Installation

Place and align the low-profile switch on the underside of the work surface. Mount and secure with screws.

Motor Controller Cable Connections

Connect motor cables, switch cable to the master control box, and power cord to the controller IEC port.

Lift Cylinder Installation

Unwrap lift cylinders and templates. Clean workstation surfaces and apply templates for drilling mounting holes.

Hydraulic Tubing and Cable Management

Coil excess hydraulic tubing into 6-inch diameter coils and attach to workstation. Ensure tubing is secured and undamaged.

Workstation Leveling

Thread glides into lift cylinders. Re-orient workstation so glides contact floor. Adjust glides to achieve a level work-surface.

Operation Instructions

Before Connecting to Power

Check electrical/hydraulic connections, look for damage, ensure components are secure, and verify minimum load for retraction.

Connecting to Power

Ensure power supply voltage matches controller nameplate and all cables are connected before powering on.

First Operation

System is tested before shipping. If issues arise, perform reset procedure or contact Suspa technical support.

System Extension Cycle

Press 'up' arrow on switch. Continue holding until desired height or upper limit is reached for system extension.

System Retraction Cycle

Press 'down' arrow on switch. Continue holding until desired height or lower limit is reached for system retraction.

Duty Cycle Monitoring

System rated for 10% duty cycle (1 min on/9 min rest). Duty cycle monitoring prevents overheating and malfunctions.

Deceleration Zone

Controller slows gear motors before reaching limits, providing an indicator for fully extended or retracted height.

System Reset Procedure

Procedure to reset motor controller and pumps to 'home' positions due to new controller, disconnected cable, or unusual behavior.

Troubleshooting

Inspection and Maintenance

Changing Load Conditions

Promptly correct overload conditions to prevent premature wear of mechanical and electrical components.

Motor and Load Alignment

Ensure proper alignment of motor and pump shafts to prevent noise, uneven wear, and premature system failure.

Contamination

Keep system components clean to prevent dust and dirt from causing wear in moving parts and restricting ventilation.

Power Cord and Hydraulic Tubing Damage

Inspect power cords and hydraulic tubing for aging and wear. Replace damaged parts to prevent breakdowns and injury.

Warranty

Replacement Parts

Optional Accessories and Enhanced Capabilities

Disposal

Contact Information