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Suzohapp Bill to Bill 300XE User Manual

Suzohapp Bill to Bill 300XE
68 pages
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Rev. 2.4 - 1 - © 2014 Suzo-Happ Group
Serviceability Manual
The information contained here-in is the property of Suzo-Happ Group and is not to be disclosed or used
without the prior written permission of Suzo-Happ Group. This copyright extends to all the media in which
this information may be preserved including electronic, printout or visual display.
Under no circumstances any part of this publication may be copied, transmitted, transcribed or distributed
in any form or by any means, or stored in a database or retrieval system, or translated into any language
(natural or computer) without the prior written permission of Suzo-Happ Group.
Suzo-Happ Group reserves the right to change the product specifications at any time. Also, Suzo-Happ
Group disclaims any liability for any direct or indirect losses arising out of use or reliance on this
information. This information is for guidance only.
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Suzohapp Bill to Bill 300XE Specifications

General IconGeneral
BrandSuzohapp
ModelBill to Bill 300XE
CategoryCash Counters & Coin Sorters
LanguageEnglish

Summary

1. SCOPE

Reliability Metrics

Defines reliability metrics like Mean Cycle Before Jam (MCBJ) and Mean Cycle Before Failure (MCBF).

Availability Definition

Defines uptime percentage and downtime during maintenance for the unit.

Serviceability Definition

Defines ease of component maintenance and repair, including early issue detection.

2. Introduction

3. Definitions

Definitions of Dust and Debris

Categorizes dust and debris levels (Mild, Moderate, Extreme) for cleaning procedures.

4. Level 1 Maintenance

Tools Required for Level 1 Maintenance

Lists necessary tools including compressed air, LCD cleaner, and microfiber cloth.

Recommended Replacement Parts for Level 1

Identifies replacement parts for Level 1 maintenance, like cleaning kits.

4.1. Bill Validator Maintenance

Method 1: Using Cleaning Card

Steps to use a bill validator cleaning card for Level 1 cleaning.

Method 2: Manual Cleaning

Steps for manually cleaning the bill validating head and internal surfaces.

4.1.1. Upper Compartment Cleaning

Safety Warning: Sensor Handling

Caution to avoid dislodging sensors by applying excessive force during cleaning.

4.1.2. Lower Compartment Cleaning

4.1.3. Bezel Maintenance

4.2. Chassis Maintenance

Removing Chassis Components

Steps to remove recycling cassettes and dispenser from the chassis.

Chassis Sensor Cleaning

4.3. Recycling Cassettes Maintenance

Cleaning Cassette Tapes

Pressing and checking the spring-back effect of tapes inside the cassette.

Cassette Sensor Cleaning

4.4. Path Switch Maintenance

Removing Path Switch

Steps for disconnecting bearings and removing the path switch from the chassis.

Path Switch Slit Cleaning

Path Switch Installation

4.5. Dispenser Maintenance

Cleaning Dispenser Sensors

Cleaning the three sets of sensors located within the dispenser.

Dispenser Sensor Cleaning Details

Dispenser Cam Lock Mechanism Inspection

5. Level 2 Maintenance

Tools Required for Level 2 Maintenance

Lists tools for Level 2, including screwdrivers, tweezers, and dummy cards.

Recommended Replacement Parts for Level 2

Parts for Level 2 maintenance, such as cleaning kits and guide assemblies.

Recommended Consumable Parts for Level 2

Consumables for Level 2 maintenance, including rivets, rings, and screws.

5.1. Bill Validator Maintenance

Lens Installation Check

Ensuring validator lenses are properly seated to prevent jams.

Bill Validator Roller Cleaning

5.2. Chassis Maintenance

Guide Wheel and Sensor Cleaning

Cleaning 12 guide wheels and sensors in the chassis.

Chassis Belt and Connector Maintenance

5.3. Recycling Cassettes Maintenance

Cleaning Cassette Tapes

Pressing and checking the spring-back effect of tapes inside the cassette.

Cassette Sensor Array Cleaning

5.4. Path Switch Maintenance

Path Switch Cleaning with Card

Using a cleaning card to clean the path switch's slits and gears.

Path Switch Cleaning Procedure

5.5. Dispenser Maintenance

Dispenser Belt Tension Check

Verifying and ensuring constant tension in the dispenser's three belts.

Dispenser Cover Removal

Dispenser Drum and Belt Cleaning

5.6. Cashbox Maintenance

Cashbox Stacking Mechanism Inspection

Inspecting the stacking plate, pins, and springs for damage.

Cashbox Inspection Details

Cashbox Housing and Switch Inspection

5.7. Box Control Unit Maintenance

Connector and Motor Gear Inspection

Checking the main connector and motor gear for damage or wear.

Box Control Unit Connector Inspection

6. Level 3 Maintenance

Tools Required for Level 3 Maintenance

Lists tools for Level 3, including specialized extractors and cleaning kits.

Recommended Replacement Parts for Level 3

Parts for Level 3 maintenance, such as belts, o-rings, and sensors.

Optional Accessories for Replacement

Optional parts for replacement based on unit condition, like shutter motors.

6.1. Bill Validator Sense-A-Click Maintenance

Sense-A-Click Module Extraction Tool

Mandatory use of the extraction tool (OPT-HW-FT01) for module removal.

Sense-A-Click Recalibration

Procedures for recalibrating Sense-A-Click module after cleaning or replacement.

6.2. Chassis Component Replacement

Roller and Belt Assembly Replacement

Replacing four sets of belts and 12 rollers in the chassis.

Sensor Board Cleaning

Cleaning sensor boards while replacing rollers and belts.

6.3. Path Switch Replacement

6.4. Recycling Cassettes Maintenance

Cassette Tape Inspection

Inspecting cassette tapes for cuts or tears and ensuring no oily residue.

Cassette Sensor Cleaning

6.5. Dispenser Maintenance

Dispenser Component Replacement

Replacing belts (cover and body) and cleaning sensors inside the dispenser.

Dispenser Motor Replacement

7. Maintenance Chart

Maintenance Schedule by Bill Volume

Table showing maintenance intervals for Level 1, 2, and 3 based on BPD.

8. Spare Parts List

9. Contact Information

9.1. Technical Support

Provides address, phone, website, and email for technical assistance.

9.2. Training

Information on obtaining training for Level 2 and Level 3 maintenance technicians.

9.3. Service Centers

Guidance on locating the nearest Suzo-Happ service center.

9.4. Customer Service

9.5. Sense-A-Click Module Identification

9.6. Field Report Form

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