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Suzuki Marine DF60AV - User Manual

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1
ENGLISH
DF40A
DF50A
DF50AV
DF60A
DF60AV
OWNER’S MANUAL
EN

Table of Contents

Questions and Answers

Summary

IMPORTANT SAFETY AND OPERATIONAL INFORMATION

Break-In Period Importance

Highlights the critical nature of the first 10 hours for engine longevity and performance.

Owner Pre-Operation Precautions

Provides essential safety advice and operational readiness checks for new owners.

FUEL AND OIL SPECIFICATIONS

Gasoline Types and Usage

Advises on appropriate gasoline types, octane ratings, and the use of oxygenated fuels.

FUELING PROCEDURES

Filling the Fuel Tank Safely

Details safe practices for filling the fuel tank, including precautions against fire and spills.

LUBRICANT RECOMMENDATIONS

Engine Oil Specifications

Recommends specific engine oils based on SAE viscosity and API classification for optimal performance.

Gear Oil Specifications

Specifies the recommended gear oil type and grade for the outboard motor.

MOTOR AND BATTERY INSTALLATION GUIDANCE

Battery Electrical Requirements

Specifies the minimum voltage, cranking amps, and reserve capacity for the battery.

BATTERY INSTALLATION AND SAFETY

Battery Hazard Warnings

Details hazards associated with batteries, including flammable gas and corrosive acid.

ACCESSORIES AND PROPELLER SELECTION

Propeller Matching for Optimal Performance

Emphasizes selecting the correct propeller for the boat and engine, advising dealer consultation.

TRIM ANGLE MANAGEMENT

Effects of Trim Angle on Handling

Describes how improper trim angles affect boat handling and warns of resulting hazards.

ENGINE PROTECTION SYSTEMS

Oil Pressure Caution System

Describes the oil pressure warning system, its activation, and auto-stop feature.

Cooling Water Caution System

Explains the cooling water warning system and its function in preventing overheating.

PRE-TRIP INSPECTIONS

Pre-Boating Inspection Checklist

Lists essential checks before boating, including fuel and oil levels.

PRE-TRIP INSPECTIONS (Continued)

Checking Engine Oil Level

Details the process for checking the engine oil level, including dipstick use.

ENGINE BREAK-IN PROCEDURE

Break-In Period and Operation Guidelines

Outlines the 10-hour break-in procedure for optimal engine performance and longevity.

STARTING THE ENGINE

Engine Starting Steps and Safety Precautions

Details the process of starting the engine, including priming and ignition sequence.

EMERGENCY STARTING METHOD

Emergency Starting Procedure

Provides instructions for starting the engine using an emergency method.

SHIFTING AND SPEED CONTROL

Shifting Gears Safely

Explains how to shift between forward, neutral, and reverse gears.

STOPPING THE ENGINE

Engine Stopping Procedure and Safety

Outlines the correct procedure for stopping the engine and securing the boat.

INSPECTION AND MAINTENANCE SCHEDULE

Regular Maintenance Schedule

Details the recommended intervals for servicing various motor components.

MAINTENANCE GUIDELINES AND WARNINGS

Maintenance Compliance and Hazards

Emphasizes the importance of following the maintenance schedule and warns against improper procedures.

FUEL AND OIL SYSTEM MAINTENANCE

Engine Oil Change Procedure

Outlines the steps for changing the engine oil, including frequency recommendations.

GEAR OIL MANAGEMENT

Gear Oil Check, Change, and Contamination

Explains how to check and change gear oil, and what to do if contamination is found.

WATER PASSAGE FLUSHING (ENGINE RUNNING)

Flushing Procedure with Engine Running

Details the steps for flushing water passages while the engine is running.

SUBMERGED MOTOR CARE

Submerged Motor Recovery and Initial Steps

Provides critical actions for a motor submerged in water to prevent corrosion.

LONG-TERM MOTOR STORAGE

Motor Storage Preparation Procedure

Outlines the steps for preparing the outboard motor for long-term storage.

IDENTIFICATION, EMISSIONS, AND TROUBLESHOOTING

Troubleshooting Common Issues

Guides on diagnosing and resolving typical motor problems.

Suzuki Marine DF60AV Specifications

General IconGeneral
No. of Cylinders3
Starting SystemElectric
SteeringRemote
Oil Pan Capacity3.5 L
Engine MountingShear Mount
Trim MethodPower Trim and Tilt
ExhaustThrough Prop Hub Exhaust
Engine Type4-stroke
Displacement941 cm3 (57.4 cu.in)
Maximum Output60 HP
Full Throttle Operating Range5300 - 6300 RPM
Ignition SystemFully-transistorized
Alternator12V
Shaft LengthL: 508 mm (20 in)
Fuel Delivery SystemMulti-Point Sequential Electronic Fuel Injection

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