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Suzuki DF140B - User Manual

Suzuki DF140B
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ENGLISH
DF115B
DF140B
OWNER’S MANUAL

Questions and Answers

  • T
    Taylor RojasAug 15, 2025
    What to do if my Suzuki DF140B engine will not start?
    • S
      Scott DeanAug 15, 2025
      If your Suzuki Outboard Motor's engine will not start or is hard to start, consider these potential causes: * The fuel tank might be empty. * The fuel hose may not be properly connected to the engine. * The fuel hose could be kinked or pinched. * The spark plug might be fouled.
  • S
    Sarah PattersonAug 18, 2025
    How to fix a Suzuki DF140B when the starter motor will not operate?
    • A
      Allison VanceAug 18, 2025
      If the starter motor of your Suzuki Outboard Motor will not operate, make sure that: * The shift lever is in NEUTRAL. * The fuse is not blown out. * The emergency stop switch lock plate is in the correct position.
  • C
    carrierochaAug 22, 2025
    What causes my Suzuki DF140B Outboard Motor to overheat?
    • C
      Carlos StevensAug 22, 2025
      If your Suzuki Outboard Motor engine overheats, check if the cooling water intakes are blocked. Also, avoid overloading the engine and ensure the propeller is properly matched to the loads.
  • N
    nwhiteAug 25, 2025
    What to do if Suzuki Outboard Motor engine idles unstably or stalls?
    • C
      Cynthia ThomasAug 26, 2025
      If your Suzuki Outboard Motor engine idles unstably or stalls, the issue might be a kinked or pinched fuel hose, or a fouled spark plug. Inspect these components to resolve the problem.
  • R
    Robert MarshallAug 28, 2025
    Why does my Suzuki Outboard Motor vibrate excessively?
    • L
      Leslie MillerAug 28, 2025
      If your Suzuki Outboard Motor's engine vibrates excessively, check the following: * Ensure that the engine mounting bolts or clamp screws are not loose. * Inspect the propeller for any foreign objects tangled on it, such as seaweed. * Examine the propeller for damage.
  • G
    glyonsAug 31, 2025
    Why Suzuki DF140B engine speed will not increase?
    • M
      Mary ChanAug 31, 2025
      If your Suzuki Outboard Motor engine speed will not increase or the engine power is low, consider these potential causes: * The engine might be overloaded. * The Caution/Diagnosis system could be activated. * The propeller may be damaged or not properly matched to the loads.
  • P
    perkinslatoyaSep 4, 2025
    What to do if the Suzuki DF140B Outboard Motor Keyless Start System does not turn ON (no error sound)?
    • M
      Miguel PhelpsSep 4, 2025
      If the Keyless Start System of your Suzuki Outboard Motor does not turn ON even when the main switch is operated, and you DO NOT hear the error sound (five short buzzer beeps), check the following: * Ensure the emergency stop switch lock plate is in position. * Avoid continuous operation of the main switch while communication with the keyless fob is disabled. * Check for corroded or lost battery terminal connections. * Ensure the battery has power. * Consider the possibility of a keyless control unit failure, loose electric wiring connections, or a remote control box failure.
  • R
    Richard OwensSep 7, 2025
    What to do if the Suzuki Outboard Motor Keyless Start System does not turn ON (error sound heard)?
    • L
      Laura NelsonSep 7, 2025
      If the Keyless Start System of your Suzuki Outboard Motor does not turn ON even when the main switch is operated, and you DO hear the error sound (five short buzzer beeps), consider these potential causes: * The keyless fob may be outside the operating range or have a dead battery. * The keyless fob might be in OFF mode or not authenticated. * There could be a communication failure due to strong radio waves or noise. * Check for electric wiring connection failure between the keyless control unit and outboard motor. * There might be an authentication error between the keyless control unit and outboard motor, or an abnormality in the electronic control system of the engine.
  • S
    Scott FuentesSep 12, 2025
    Why Suzuki Outboard Motor Keyless Start System does not turn OFF?
    • M
      marissa74Sep 12, 2025
      If the Keyless Start System on your Suzuki Outboard Motor does not turn OFF even when the main switch is operated, there may be a loose electric wiring connection or a remote control box failure. Check these components to resolve the issue.

Summary

Important Information

Safety Signal Word Definitions

Explains the meanings of WARNING, CAUTION, NOTICE, and NOTE signal words.

Owners Safety Precautions

Provides critical safety advice and general warnings for outboard motor owners.

Identification and Fuel

Fuel Type Recommendations

Covers recommended gasoline types, ethanol blends, and fuel labeling.

Fuel and Oil Precautions

Refueling Safety Warnings

Outlines essential safety precautions to follow when refueling the motor.

Engine and Gear Oil

Motor Mounting and Battery

Motor Mounting and Installation Warnings

Warns against overpowering boats and stresses proper installation by dealers.

Battery Installation Safety

Battery Installation Warnings and Notices

Covers safety precautions for battery placement, gas, and acid hazards.

Keyless Start System

System Overview and Warnings

Introduces the system, its range, and warnings about medical/aircraft interference.

Keyless Start System Details

Keyless Start System Controls

Keyless Fob Battery Replacement

Passcode Management

Setting and Changing the Engine Passcode

Provides a procedure to set or change the 4-digit engine start passcode.

Passcode Management (Continued)

Passcode Confirmation

Confirming the Set Passcode

Explains the procedure to confirm the entered passcode for the keyless start system.

Propeller Management

Propeller Selection and Installation

Guides on selecting the correct propeller and the procedure for its installation.

Adjustment Procedures

Caution System Overview

Caution System Functionality and Indicators

Explains the purpose of caution systems and how to check indicator lamps.

Caution System Details

Over-Revolution and Oil Pressure Cautions

Describes the functions and warnings for over-revolution and oil pressure caution systems.

Caution System Details (Continued)

Overheat Caution System and Oil Level Check

Explains the overheat caution system and oil level checks.

Caution System Details (Continued)

Battery Voltage and Keyless Fob Cautions

Details battery voltage and keyless fob identification error caution systems.

Diagnostic System

Operational Caution Systems

Tilting Systems Operation

Pre-Operation Checks

Inspection Before Boating Procedures

Outlines essential checks before operating the boat, focusing on fuel and oil.

Pre-Operation Checks and Break-In

Engine Break-In Procedures

Provides guidelines for the engine break-in period to ensure longevity.

Operation

Engine Starting Preparation

Engine Starting Procedures

Starting Engine with Keyless System

Details the process of starting the engine using the keyless start system.

Engine Starting Procedures (Continued)

Emergency Start Procedure

Keyless System Emergency Start Steps

Describes how to start the engine in an emergency using the keyless system.

Emergency Start Procedure (Continued)

Passcode Entry for Emergency Start

Details the steps for entering the passcode during an emergency start.

Emergency Start Procedure (Continued)

Passcode Entry and Error Handling

Covers passcode entry, error indications, and cancellation methods for emergency start.

Engine Start and Stop

Shifting and Speed Control

Shifting and Speed Control (Continued)

Stopping the Engine

Troll Mode Operation

Special Operation Conditions

Maintenance Schedule

Regular Inspection and Maintenance Tasks

Presents a detailed schedule for regular inspection and maintenance tasks.

Maintenance and Tools

Spark Plug Maintenance

Engine Oil Maintenance

Engine Oil Change Procedure and Warnings

Provides a step-by-step guide for changing the engine oil.

Oil Checks and Changes

Fuel Filter Maintenance

Battery and Oil Filter Maintenance

Water Passage Flushing

Water Passage Flushing (Continued)

Submerged Motor Procedure

Handling a Submerged Motor

Outlines the steps to take if the motor becomes accidentally submerged.

Storage Procedures

Troubleshooting Common Issues

Diagnosing and Resolving Motor Complaints

Provides solutions for common motor complaints and potential causes.

Troubleshooting and Fuses

Suzuki DF140B Specifications

General IconGeneral
Engine Type4-Stroke DOHC 16-Valve
Starting SystemElectric
Fuel SystemMulti-Point Sequential Electronic Fuel Injection
Alternator12V 40A
Trim MethodPower Trim and Tilt
Number of Cylinders4
SteeringRemote
Gear Ratio2.59:1
Shaft LengthL: 508 mm (20 in), X: 635 mm (25 in)
Displacement2044 cc
Bore x Stroke86 x 88 mm
Maximum Output103 kW (140 PS)
Weight179 kg
Ignition SystemFully transistorized ignition
Full Throttle Operating Range5600 - 6200 RPM

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