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Suzuki DF175AP User Manual

Suzuki DF175AP
107 pages
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ENGLISH
DF150AP
DF175AP
DF200AP
OWNER’S MANUAL
EN

Table of Contents

Questions and Answers:

Suzuki DF175AP Specifications

General IconGeneral
Starting SystemElectric
No. of Cylinders4
SteeringRemote
Trim MethodPower Trim and Tilt
Max Power175 HP
Fuel Delivery SystemMulti Point Sequential Electronic Fuel Injection
Bore x Stroke97 mm x 97 mm
Shaft LengthL: 508 mm (20 in.), X: 635 mm (25 in.)
ExhaustThrough Propeller
Ignition SystemFully Transistorized
Engine Type4-stroke, DOHC
Displacement2, 867 cc

Summary

Safety and Warning Information

Signal Word Definitions

Defines WARNING, CAUTION, NOTICE, and NOTE symbols and their meanings for hazard identification.

Break-In Information

Highlights the importance of the first 10 operating hours for engine life and performance.

Important Owner Notices

Provides general safety advice, familiarization with features, and inspection requirements.

Fuel and Oil Management

Gasoline Recommendations

Details octane requirements, ethanol blends, and oxygenated fuels for optimal engine performance.

Engine and Gear Oil

Engine Oil Specifications

Specifies viscosity grades (SAE 10W-40/10W-30) and types of engine oil for performance and life.

Outboard Motor Installation

General Installation Recommendations

Recommends dealer installation and warns about the hazards of overpowering the boat.

Battery System Installation

Battery Requirements

Specifies minimum battery ratings (MCA, CCA, RC) for starting the engine and auxiliary loads.

Battery Installation Procedures

Securing and Connecting the Battery

Details wiring, terminal caps, safety precautions, and proper connection/disconnection methods.

Battery Safety Warnings

Covers hazards of battery acid (poisonous, corrosive) and hydrogen gas (explosive).

Key-Fob Emergency and Communication

Passcode Setting and Changing

Propeller Handling and Installation

Propeller Type Selection Warning

Warns about potential accidents if propeller rotation is mismatched with the lower unit rotation.

Propeller Installation and Adjustments

Propeller Installation Steps

Provides a step-by-step guide for installing a propeller, including greasing and tightening.

Trim Angle and Trim Tab Adjustments

Caution and Alarm System Overview

Alarm Notifications and Indicators

Describes how alarms alert the operator via caution messages, icons, and buzzer sounds.

Caution System Purpose and Warnings

Explains systems designed to alert to situations causing motor damage and general notices.

System Caution and Indicator Checks

Specific Caution Systems

Covers Over-Rev, Oil Pressure, Cooling Water, and Battery Voltage cautions and their indicators.

Indicator Checks and System Operation

Details checks for system indicators, buzzers, and proper system functionality.

Caution Systems for Engine Operation

Oil Pressure and Over-Revolution Cautions

Explains low oil pressure warnings and over-revving cautions, including automatic speed reduction.

Engine Oil Level and Maintenance

Stresses the importance of checking engine oil level periodically to prevent severe damage.

Cooling Water and Engine Operation Cautions

Cooling Water Caution System

Explains overheat warnings, checks for pilot hole water discharge, and potential causes.

Cooling Water System Warnings

Advises on severe damage from overheating, improper operation, and blocked water intakes.

Battery Voltage Caution System

Low Battery Voltage Alerts

Covers low battery voltage warnings, system behavior, and precautions during operation.

Battery Handling and Safety Warnings

Stresses precautions when inspecting or servicing the battery to avoid hazards.

Electronic Control System Cautions

Control Unit Communication Caution

Alerts for errors in the electronic throttle and shift control systems, indicated by screen messages.

2nd Station Control Caution

Alerts for errors in the second control station, disabling control from that station.

Throttle and Shift Control Cautions

Throttle System Caution

Alerts for electronic throttle system errors, restricting engine RPM to 2000.

Shift Control Caution System

Alerts for electronic shift system errors, limiting engine control and shift operations.

Gauge and Station Setting Cautions

Troll Mode and Keyless System Cautions

Diagnostic and Reminder Systems

Diagnostic System Overview

Explains how the system warns of abnormal sensor signals to the control unit.

Diagnostic System Warnings

Advises consulting a dealer for repair if the diagnostic system activates due to sensor signal issues.

Oil Change Reminder and Cancellation

Operational Alerts and Systems

Engine Stalling Caution

Alerts the operator when the motor stalls unexpectedly during operation.

Water in Fuel Alert System

Warns if water separated from fuel exceeds a specific volume, with alerts during neutral operation.

Tilting System Operation

Pre-Boating Inspection

Essential Pre-Boating Checks

Lists essential checks for fuel level, engine oil level, and onboard safety equipment.

Break-In Procedure and Warnings

Break-In Period and Guidelines

Details the 10-hour break-in period, including warm-up, idling, and controlled throttle operation.

Break-In Procedure Warnings

Warns about potential engine damage (e.g., piston seizure) from improper break-in or high-speed operation.

Engine Operation Procedures

Pre-Start Engine Procedures

Before Attempting to Start

Covers lowering the motor, securing fuel lines, ensuring neutral gear, and fastening the safety cord.

Starting the Engine

Emergency Stop Switch Precautions

Warns about properly attaching and using the emergency stop cord to prevent injury or death.

Engine Start Procedure

Details priming the fuel bulb and initiating the engine start sequence using the main switch or start button.

Engine Start and Operation

Engine Start Sequence

Explains pushing the start/stop switch and the starter motor's continuous operation until engine starts.

Engine Start Warnings

Warns about holding the start switch, potential starter system damage, and low oil pressure.

Engine Warm-up and Cooling Water Check

Engine Warm-up Procedure

Advises warming up the engine for about 5 minutes before operating at high speeds.

Cooling Water Check

Explains checking the pilot water hole for proper water spray, indicating cooling system function.

Emergency Stop Switch Check

Recommends checking the emergency stop switch operation before starting off.

Emergency Start Procedure

Emergency Key Usage

Details using the emergency key to release the locked state if the key-fob is lost or battery is low.

Starting and Stopping the Engine

To Start the Engine

Covers installing the lock plate and pushing the START & STOP switch to start the engine.

To Stop the Engine

Details shifting to neutral, engine cool-down, stopping the engine, and turning off the keyless system.

Shifting and Speed Control

Shifting Procedure

Explains how to shift the control handle into Forward, Neutral, and Reverse positions.

Engine Stopping and Safety

Stopping the Engine

Details procedures for stopping the motor, including keyless system off state.

Engine Stopping and Safety

Keyless Start System OFF State

Advises turning the keyless system OFF when the engine is not running to prevent battery discharge.

Engine Stopping Warnings

Warns about unauthorized use, fuel leaks if fuel line remains connected, and battery discharge.

Mooring and Safety

Motor Transport and Fluid Draining

Inspection, Maintenance, and Service Schedule

Maintenance Schedule Chart

Provides a chart detailing service intervals (hours/months) for various motor components.

Maintenance Recommendations and Tools

Maintenance Warnings and Proper Practices

Stresses proper maintenance, using genuine parts, and consulting dealers for complex tasks.

Spark Plug Service

Spark Plug Maintenance and Adjustment

Breather and Fuel Line Inspection

Fuel Leakage Warnings

Warns about explosion or fire hazards from fuel leaks and advises prompt replacement of faulty lines.

Engine Oil Change Procedure

Engine Oil Change Steps

Provides step-by-step instructions for changing engine oil, including draining and refilling.

Engine Oil Warnings and Notices

Covers safety during oil changes and impact of extended trolling on oil life.

Engine and Gear Oil Maintenance

Engine Oil Level Check

Explains how to check the engine oil level using the dipstick after the engine has cooled.

Gear Oil Check and Change

Explains how to check gear oil level and the procedure for changing gear oil.

Used Oil Handling Warnings

Covers safety precautions when handling used oil, including skin contact and disposal.

Gear Oil and Fuel Filter Service

Fuel Filter Servicing Warnings

Warns about gasoline hazards during fuel filter servicing and the toxicity of cleaning solvents.

Fuel Filter Inspection and Cleaning

Fuel Filter Draining and Lubrication

Corrosion Prevention and Anodes

Bonding Wires and Battery Maintenance

Battery Maintenance and Warnings

Covers checking battery condition, fluid levels, and safety precautions during handling and charging.

Engine Filters, Chains, and Flushing

Battery Acid Warnings

Warns about battery acid hazards, including damage to the battery if diluted sulfuric acid is added.

Flushing Water Passages Procedure

Flushing Warnings and Notices

Warns about severe engine damage from starting without water supply and checking pilot water hole spray.

Submerged Motor Procedure

Submerged Motor Warnings

Warns about damage from continued cranking with resistance and from contaminated fuel supply.

Storage Procedure

Storage Warnings

Warns about moving parts when the engine is running and severe damage from starting without water.

Battery Storage and Post-Storage

Troubleshooting and Emission Information

Starter Motor Not Operating

Lists common reasons for starter motor failure, such as switch issues, battery problems, or wiring.

Engine Hard to Start

Lists common reasons for difficult engine starts, including fuel issues, incorrect procedures, or clogged filters.

Troubleshooting Engine Performance

Engine Idling and Stalling Issues

Covers problems with unstable idling or stalling, citing causes like fouled spark plugs or failed thermostats.

Caution System Activation Causes

Explains causes for caution buzzers and LEDs, such as clogged water passages or low oil level.

Fuse Replacement Warnings and Identification

Fuse Replacement Warnings

Warns against using incorrect amperage fuses or substitutes, which can cause electrical damage or fire.

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