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Suzuki DF250 User Manual

Suzuki DF250
128 pages
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99011-93J40-03B
DF200/DF225/DF250
Part No. 99011-93J40-03B
June, 2012 Eng. Fre.
TK
300 TAKATSUKA, MINAMI, HAMAMATSU, JAPAN
Printed in Japan
DF200/DF225/DF250
Keep with boat at all times.
This owner’s manual contains important
information on safety, operation and
maintenance.
OWNER’S MANUAL
Conserver ce manuel en permanence dans
le bateau. Ce manuel du proprietaire
contient d’importantes informations sur la
securite, le fonctionnement et l’entretien.
MANUEL DU PROPRIÉTAIRE
*99011-93J40-03B*

Table of Contents

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Suzuki DF250 Specifications

General IconGeneral
BrandSuzuki
ModelDF250
CategoryOutboard Motor
LanguageEnglish

Summary

Key Safety and Operational Information

Signal Word Definitions

Definitions for Warning, Caution, Notice, and Note signal words.

Break-in Period Importance

Explains the critical nature of the first 10 hours of operation.

Owner's Pre-Operation Checklist

Key safety precautions and checks before using the motor.

Foreword and Manual Guidance

Owner's Manual Purpose

Explains the manual's role in proper care, maintenance, and EPA compliance.

Safety and Usage Guidelines

Advice on modifications, weather, parts, and antennae placement.

Environmental and Safety Education

Environmental Preservation

Encourages protecting boating waters and proper disposal of waste.

Boating Safety Class Recommendation

Advises taking a safety class for improved boating skills and safety.

California Proposition 65 Warning

Warning about chemicals in exhaust and product components.

Fuel and Lubricant Specifications

Gasoline Specifications

Advises on unleaded, octane, oxygenated, and ethanol/methanol blends.

Engine Oil Recommendations

Specifies SAE viscosity grade and API classification for engine oil.

Gear Oil Specification

Recommends SUZUKI HYPOID GEAR OIL or SAE 90 GL-5.

Location of Safety Labels

Warning Label Identification

Illustrates and explains a warning label regarding fuel leak hazards.

Motor Installation and Battery Requirements

Motor Installation Guidelines

Warns against overpowering and recommends dealer installation for controls.

Battery Requirements

Specifies 12 Volt cranking-type lead acid battery specs (MCA, CCA, RC).

Electrical Systems and Propeller Selection

Battery Cable and Accessory Usage

Details sub battery cable function and power for accessories.

Propeller Selection Criteria

Explains matching propeller to boat for optimal engine speed and performance.

Propeller Installation and Adjustments

Propeller Installation Procedure

Step-by-step guide for installing the propeller using grease, nut, and pin.

Trim Angle Adjustment

How to adjust trim angle for steering stability and performance.

Trim and Trim Tab Adjustments

Trim Angle Effects

Explains how small/large trim angles affect steering and stability.

Trim Tab Adjustment Procedure

Steps to adjust trim tabs to compensate for boat veering.

Control Handle Adjustments

Throttle Tension Adjustment

How to adjust control handle tension for preference.

Motor Cover Fastening

Adjusting the motor cover fastening for a secure fit.

Caution and Monitoring Systems

Caution System Overview

Explains how caution systems alert to potential motor damage.

Indicator Lamp Check

Describes the initial check of warning lamps and buzzer on startup.

Motor Protection Caution Systems

Over-Revolution Caution

Alerts when engine speed exceeds limits, may reduce speed.

Oil Pressure Caution

Alerts when oil pressure drops, may reduce speed or stop engine.

Cooling and Battery Caution Systems

Cooling Water Caution

Alerts when engine temp is high due to poor cooling.

Battery Voltage Caution

Alerts to low battery voltage affecting motor performance.

Diagnostic and Maintenance Alerts

Diagnostic System Function

Detects abnormal sensor signals and warns of issues.

Oil Change Reminder System

Notifies operator for timely engine oil replacement based on operating hours.

System Alerts and Cancellation

System Activation Cancellation

Procedure to cancel system alerts after addressing the issue.

Engine Stalling Caution

Alerts when the motor stalls during operation.

Water in Fuel Alert

Warns if water in the fuel exceeds a specific volume.

Outboard Tilting System Operation

Power Trim and Tilt Controls

Explains operation of the switch to tilt the motor up or down.

Tilt Limiter Cam Adjustment

Adjusts the tilt limiter cam to prevent motor well contact.

Manual Tilting and Tilt Lever Operation

Manual Tilting Procedure

How to manually tilt the motor if the power trim fails.

Tilt Lever Operation

Supports the motor in a tilted position for non-moving engine support.

Pre-Boating Inspection Checklist

Essential Pre-Trip Checks

Key checks include fuel, oil, battery, propeller, and safety gear.

Engine Break-In Procedure

Break-in Period Guidelines

Proper operation during first 10 hours for maximum engine life and performance.

Outboard Motor Operation

Pre-Start Engine Checks

Steps before starting: lower motor, check fuel hose, ensure neutral.

Starting the Engine

Engine Start Procedure

Squeeze priming bulb, check warm-up lever, turn ignition to start.

Shifting and Speed Control

Gear Shifting Mechanism

How to shift between FORWARD, NEUTRAL, and REVERSE using the control handle.

Engine Shutdown and Mooring

Engine Stopping Procedure

Steps to stop engine: neutral, cool down, turn key off.

Mooring Guidelines

Tips for tilting motor up when mooring in shallow water or for storage.

Operation in Special Conditions

Shallow Water Operation

How to tilt motor higher in shallow water, with speed limitations.

Salt Water Operation

Recommends flushing passages after salt water use to prevent corrosion.

Freezing Weather Operation

Keep lower unit submerged in freezing temps; drain vertically when removed.

Motor Removal and Transportation

Motor Removal Recommendation

Recommends professional dealer service for motor removal.

Motor Transporting Methods

Instructions for vertical and horizontal transport of the motor.

Boat and Motor Trailering

Trailering Precautions

Advice on securing the motor and using a transom saver bar.

Inspection and Maintenance Schedule

Maintenance Intervals Chart

Outlines service items and intervals for optimal motor performance and longevity.

Spark Plug Service

Spark Plug Replacement

Procedure for removing, inspecting, and installing spark plugs.

Breather and Fuel Line Inspection

Line Inspection and Replacement

Inspecting breather and fuel lines for leaks or damage and replacement needs.

Engine Oil Change Procedure

Oil Draining and Filling

Step-by-step guide for draining warm oil and refilling with recommended oil.

Gear Oil Service

Gear Oil Check and Change

Procedure for checking and changing gear oil for long motor life.

Fuel Filter Maintenance

Fuel Filter Inspection and Cleaning

Steps to inspect and clean the low pressure fuel filter.

Lubrication and Corrosion Prevention

Lubrication Points

Chart showing lubrication points and recommended lubricants for motor parts.

Anode Inspection for Corrosion

How anodes protect against corrosion and when to replace them.

Bonding Wire System

Bonding Wire Inspection

Checking bonding wires and terminals for damage to protect against electrolysis.

Battery and Oil Filter Service

Battery Maintenance and Charging

Instructions for inspecting, maintaining, and charging the battery.

Engine Oil Filter Replacement

Recommends periodic replacement of the engine oil filter by a dealer.

Flushing Water Passages

Procedure for Flushing

Steps to flush water passages with fresh water after operation in dirty water.

Submerged Motor Recovery

Immediate Steps After Submersion

Procedures to protect motor from corrosion after accidental submersion.

Motor and Battery Storage

Motor Storage Preparation

Steps for preparing the motor for long-term storage, including oil and fuel.

Battery Storage Guidelines

How to remove, clean, and store the battery for long periods.

Post-Storage Procedures and Identification

Returning Motor to Service

Steps to take after storage to return the motor to operating condition.

Identification Number Location

Shows where to find model, serial, and key numbers for reference.

General Information and Warranty

Warranty Information (USA)

Refers to a separate booklet for details on motor warranties.

Emissions and Troubleshooting Guide

Emission Control System Details

Information on engine certification and emission control system components.

Common Problem Diagnosis

Guide to identify and resolve common engine issues like low power, vibration, overheating.

Troubleshooting and Fuse Management

Troubleshooting Common Issues

Lists potential causes for starter failure, starting problems, stalling, and low speed.

Fuse Identification and Replacement

How to locate, identify, and replace blown fuses.

Specifications and Operating Hours

Technical Specifications

Lists engine type, displacement, output, and other key specs for models.

Operating Hours Indicator Chart

Explains how the monitor-tachometer indicates total operating hours and REV-LIMIT.

Oil Change Reminder System Flowchart

System Activation and Cancellation

Illustrates the process of oil change reminders and their cancellation.

Wiring Diagrams

DF200T/Z Wiring Diagram

Electrical schematic showing component connections for DF200T/Z models.

Wiring Diagrams

DF225T/Z Wiring Diagram

Electrical schematic showing component connections for DF225T/Z models.

Wiring Diagrams

DF250T/Z Wiring Diagram

Electrical schematic showing component connections for DF250T/Z models.

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