EasyManua.ls Logo

Suzuki DF9,9 Service Manual

Suzuki DF9,9
320 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
99500-94J01-01E
Printed in Japan
TK
K5, K6, K7, K8
For 2005 model
99500-94J01-01E

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Suzuki DF9,9 and is the answer not in the manual?

Suzuki DF9,9 Specifications

General IconGeneral
Max Output9.9 HP
Number of Cylinders2
Starting SystemManual
Fuel SystemCarburetor
Gear Ratio2.08:1
Full Throttle RPM Range5000-6000 RPM
SteeringTiller
Shaft Length15 in
Alternator Output12V 6A (Optional)
Fuel Tank Capacity12 L
Engine Type4-Stroke

Summary

Foreword

Warning, Caution, and Note Definitions

Defines signal words (WARNING, CAUTION, NOTE) for emphasizing important information.

General Precautions for Servicing

Lists essential safety procedures and precautions for servicing the motor.

General Information

Identification Number Location

Details the location of model, pre-fix, and serial numbers on the motor.

Fuel and Oil Recommendations

Provides recommendations for gasoline and engine oil specifications and types.

Model Specifications

Lists detailed technical specifications for various motor components and performance metrics.

Tightening Torque Guidelines

Lists specified torque values for important fasteners to ensure proper assembly.

Special Tools Required

Identifies and lists specialized tools required for servicing the outboard motor.

Materials Required for Service

Lists all lubricants, sealants, and bonding agents recommended for service.

Periodic Maintenance

Periodic Maintenance Schedule

Outlines recommended intervals for all periodic service work to maintain peak performance.

Maintenance and Tune-Up Procedures

Describes servicing procedures for each periodic maintenance requirement.

Engine Oil Service

Details the procedure for changing engine oil, including initial intervals and amounts.

Spark Plug Service

Covers spark plug inspection, gap measurement, and replacement intervals.

Valve Clearance Adjustment

Details the procedure for inspecting and adjusting valve clearance on the engine.

Ignition and Electrical Systems

Ignition System Principles

Explains the principles of operation for the digital CDI ignition system.

Ignition System Troubleshooting

Provides a flowchart for diagnosing ignition system issues when the engine is hard to start.

Electrical Component Inspection

Details inspection procedures for ignition system components like coils.

Starter Motor Service

Covers the removal, installation, and disassembly of the electric starter motor.

Fuel System Maintenance

Fuel System Service Precautions

Lists general safety precautions when working with the fuel system due to flammability.

Carburetor Removal and Installation

Details the removal and installation procedures for the carburetor.

Carburetor Disassembly

Provides step-by-step instructions for disassembling the carburetor.

Carburetor Cleaning and Inspection

Guides on cleaning and inspecting carburetor components like body, jets, and needle valve.

Recoil Starter Service

Recoil Starter Removal

Details the steps for removing the recoil starter assembly from the motor.

Recoil Starter Disassembly

Provides instructions on how to safely disassemble the recoil starter, noting spring tension.

Recoil Starter Inspection

Outlines how to inspect individual components of the recoil starter for wear or damage.

Power Unit Service

Power Unit Removal Procedures

Lists preliminary steps and procedures for removing the power unit.

Cylinder Head Assembly

Details the removal and assembly procedures for the cylinder head.

Cylinder, Crankshaft, Piston Disassembly

Provides steps for disassembling the cylinder, crankshaft, and piston components.

Mid Unit Service

Engine Side Cover Removal

Describes the process of removing the engine side covers.

Tiller Handle Removal

Details the steps for removing the tiller handle assembly.

Driveshaft Housing and Oil Pan Removal

Outlines the procedure for removing the driveshaft housing and oil pan.

Lower Unit Service

Lower Unit Removal and Disassembly

Covers the initial steps for removing and disassembling the lower unit.

Propeller Shaft Components Inspection

Details the inspection of propeller shaft components for wear or damage.

Lower Unit Gears Shimming and Adjustment

Explains how to adjust gear contact and backlash using shims for proper operation.

Wire and Hose Routing

Wiring Diagrams for Models

Provides wiring diagrams for different models (DF9.9/DF15).

Correct Wire Routing Procedures

Illustrates the correct routing for electrical wires on the engine.

Fuel and Water Hose Routing

Shows proper routing for fuel and water hoses, including installation precautions.

DF9.9/15 "K6" (2006) Model Specifics

Specifications for DF9.9T/TH Models

Lists specifications specific to the DF9.9T/TH models.

Service Data for DF9.9T/TH Models

Provides service data, including measurements and tolerances for DF9.9T/TH models.

DF9.9/15 "K7" (2007) Model Specifics

Specifications for DF9.9T/TH Models

Lists specifications specific to the DF9.9T/TH models for the 2007 version.

Tightening Torque for Important Fasteners

Lists important fastener tightening torques, noting changes from previous models.

DF9.9T/TH "K8" (2008) Model Specifics

Specifications for DF9.9T/TH Models

Lists specifications specific to the DF9.9T/TH models for the 2008 version.

Service Data for DF9.9T/TH Models

Provides service data, including measurements and tolerances for DF9.9T/TH models.

Power Tilt System Wiring Diagram

Illustrates the wiring for the power tilt system for DF9.9T and DF9.9TH models.

Related product manuals