Suzuki DF9,9 Service Manual

8-12 LOWER UNIT
ASSEMBLY & INSTALLATION
Assembly & installation are reverse order of removal & disassembly with the special attention to the follow-
ing steps.
Circlip (2)
Bearing (1)
Driveshaft (1)
Washer (1)
Bearing (1)
Washer (1)
Shim (1)
Pinion gear (1)
Circlip (1)
Pinion bearing (2)
Dowel pin (2)
Exhaust seal rubber (1)
Exhaust seal core (1)
Plug (3)
Gasket (3)
Zinc (1)
Bolt (1)
Bolt (4)
Gearcase (1)
Zinc (1)
Bolt (1)
Water filter (1)
Screw (1)
Bearing (1)
Shim (1)
Forward gear (1)
Thrust washer (1)
Push rod (1)
Push pin (1)
Clutch dog shifter (1)
Dog pin (1)
Dog spring (1)
Return spring (1)
Propeller shaft (1)
Washer (1)
Reverse gear (1)
Shim (1)
Bearing (1)
O-ring (1)
Propeller shaft bearing housing (1)
Oil seal (2)
Bolt (2)
Propeller bush stopper (1)
Propeller (1)
Propeller bush (1)
Spacer (1)
Washer (1)
Nut (1)
Cotter pin (1)
13 N·m
1.3 kg-m
9.5 lb-ft
13 N·m
1.3 kg-m
9.5 lb-ft
13 N·m
1.3 kg-m
9.5 lb-ft
18 N·m
1.8 kg-m
13.0 lb-ft
23 N·m
2.3 kg-m
16.5 lb-ft
8 N·m
0.8 kg-m
6.0 lb-ft
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Suzuki DF9,9 Specifications

General

Max Output	9.9 HP
Number of Cylinders	2
Starting System	Manual
Fuel System	Carburetor
Gear Ratio	2.08:1
Full Throttle RPM Range	5000-6000 RPM
Steering	Tiller
Shaft Length	15 in
Alternator Output	12V 6A (Optional)
Fuel Tank Capacity	12 L
Engine Type	4-Stroke