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Suzuki DF40ASV User Manual

Suzuki DF40ASV
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ENGLISH
DF40A
DF40ASV
DF50A
DF50AV
DF60A
DF60AV
OWNER’S MANUAL

Questions and Answers:

Suzuki DF40ASV Specifications

General IconGeneral
Engine Type4-Stroke, DOHC 12-Valve
Displacement815 cm3 (49.7 cu.in.)
Max Output40 hp
Starting SystemElectric
Gear Ratio2.59:1
SteeringRemote
Number of Cylinders3
Full Throttle Operating Range5, 300 - 6, 300 rpm
Oil Capacity2.7 L (2.9 US qt.)
Shaft Length20 in
Fuel SystemMulti Point Sequential Electronic Fuel Injection
Fuel Delivery SystemMulti Point Sequential Electronic Fuel Injection
Fuel Tank CapacityN/A (External fuel tank)

Summary

IMPORTANT

IMPORTANT NOTICE TO OWNERS

Key safety advice and precautions for outboard motor owners regarding operation and maintenance.

FOREWORD

IDENTIFICATION NUMBER LOCATION

FUEL AND OIL

GASOLINE

Recommendations for gasoline types, octane ratings, and ethanol blends for optimal engine performance.

ENGINE OIL

GEAR OIL

LOCATION OF SAFETY LABELS

LOCATION OF PARTS

REMOTE CONTROL MODEL PARTS

Diagram and labels identifying key components on the outboard motor for the remote control model.

TILLER HANDLE MODEL PARTS

Diagram and labels identifying key components on the outboard motor for the tiller handle model.

MOTOR MOUNTING

BATTERY INSTALLATION

BATTERY REQUIREMENT

Minimum specifications for marine cranking amps, reserve capacity, and voltage for the outboard motor battery.

USE OF ELECTRICAL ACCESSORIES

PROPELLER SELECTION AND INSTALLATION

PROPELLER SELECTION

Guidance on selecting the correct propeller based on boat characteristics and engine operating range for optimal performance.

ADJUSTMENT

TRIM ANGLE ADJUSTMENT

Adjusting the motor's trim angle to improve steering stability and boat performance.

DF40A (QH) MODEL TRIM ADJUSTMENT

Specific trim angle adjustment for the DF40A (QH) model using tilt pins.

OTHER MODEL TRIM ADJUSTMENT

Trim angle adjustment for specific models using the Power Trim and Tilt system.

TRIM TAB ADJUSTMENT

Adjusting trim tabs to compensate for boat steering tendencies like veering.

STEERING TENSION ADJUSTMENT

Adjusting the steering tension for smooth and responsive control.

THROTTLE TENSION ADJUSTMENT

Adjusting the throttle control grip tension for user preference.

SETTING OF TILT UPPER LIMIT POSITION

Procedure to set the motor's upper tilt limit to prevent contact with the motor well.

IDLE SPEED ADJUSTMENT

Information regarding factory idle speed settings and adjustments.

MOTOR COVER FASTENING ADJUSTMENT

TILLER HANDLE ANGLE ADJUSTMENT

INDICATOR

CAUTION SYSTEM

INDICATOR CHECK

Procedure for checking the indicator lamps and buzzer on the remote control monitor-tachometer.

OVER-REVOLUTION CAUTION SYSTEM

How the system warns against exceeding maximum engine speed and its response.

OIL PRESSURE CAUTION SYSTEM

How the system alerts low engine oil pressure and its effect on engine speed.

OVERHEAT CAUTION SYSTEM

How the system warns of high engine temperature due to cooling issues and its response.

BATTERY VOLTAGE CAUTION SYSTEM

How the system alerts low battery voltage and its impact on motor performance.

DIAGNOSTIC SYSTEM

OIL CHANGE REMINDER SYSTEM

SYSTEM ACTIVATION

How the oil change reminder system is activated and indicated.

CANCELLATION

Procedure to cancel the oil change reminder system activation.

ENGINE STALLING CAUTION SYSTEM

OPERATION OF TILTING SYSTEMS

TILT LOCK LEVER

Operation and function of the tilt lock lever for securing the motor's position.

TILT BRACKET

How to use the tilt bracket for supporting the motor in a tilted position.

POWER TRIM AND TILT

MANUAL TILTING

Procedure for manually tilting the motor when the power trim and tilt system is unavailable.

TILT BRACKET

INSPECTION BEFORE BOATING

BREAK-IN

OPERATION

BEFORE ATTEMPTING TO START THE ENGINE

Pre-start checks including lowering the motor, securing hoses, and opening the fuel vent.

STARTING THE ENGINE

Step-by-step instructions for safely starting the outboard motor using the ignition and stop switch.

Cooling water check

EMERGENCY STARTING

SHIFTING AND SPEED CONTROL

Shifting

How to shift the motor into forward, neutral, and reverse for both control models.

Speed Control

How to control engine speed using the throttle after shifting gears.

STOPPING THE ENGINE

MOORING

OPERATING THE TROLL MODE

Setting the troll mode

Steps to activate and set the desired trolling speed using the mode switch.

Adjusting trolling speed

How to increase or decrease engine speed while in troll mode.

Cancelling the troll mode

Procedures for deactivating the troll mode system.

OPERATION IN SHALLOW WATER

OPERATION IN SALT WATER

MOTOR REMOVAL AND TRANSPORTING

MOTOR REMOVAL

Recommending professional service for motor removal from the boat.

MOTOR TRANSPORTING

Guidelines for transporting the motor vertically or horizontally, including fuel draining.

TRAILERING

INSPECTION AND MAINTENANCE

MAINTENANCE SCHEDULE

A detailed chart specifying service intervals for various components and items.

TOOL KIT

SPARK PLUG

Tightening torque

Recommended torque specifications for installing spark plugs.

Rotation angle

Recommended rotation angles for installing new and reused spark plugs.

BREATHER AND FUEL LINE

ENGINE OIL

Engine oil change

Step-by-step guide for draining old engine oil and filling with new oil.

GEAR OIL

LUBRICATION

ANODES AND BONDING WIRES

Anodes

Inspection and replacement guidelines for anodes to prevent corrosion.

Bonding wires

Checking bonding wires for damage to ensure proper electrical grounding and electrolysis protection.

BATTERY

ENGINE OIL FILTER

FUEL FILTER

Low pressure fuel filter

FLUSHING THE WATER PASSAGES

ENGINE RUNNING FLUSH

Method for flushing water passages while the engine is running.

ENGINE NOT RUNNING FLUSH

Procedures for flushing water passages with the engine stopped.

SUBMERGED MOTOR

STORAGE PROCEDURE

MOTOR STORAGE

Detailed steps for preparing the motor for long-term storage.

BATTERY STORAGE

Guidelines for removing, storing, and maintaining the battery during storage.

AFTER STORAGE

TROUBLESHOOTING

FUSE

SPECIFICATIONS

INFORMATION REGARDING EC – DIRECTIVE

Sound Pressure Level

Information related to European Community Directives concerning sound pressure levels.

Vibration on tiller handle grip

Information related to European Community Directives concerning tiller handle grip vibration.

CHART OF TOTAL OPERATING HOURS INDICATION

REMOTE CONTROL MODEL INDICATION

How to interpret operating hours displayed on the monitor-tachometer for remote control models.

TILLER HANDLE MODEL INDICATION

Operating hour indications displayed on the tachometer for tiller handle models.

Tachometer indication procedure

FLOWCHART OF OIL CHANGE REMINDER SYSTEM

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