Suzuki GRAND VITARA JB416 User Manual

IMPORTANT
WARNING/CAUTION/NOTE
Please read this manual and follow its instructions carefully. To emphasize special information, the words
, and NOTE have special meanings. Pay special attention to the messages high-
lighted by these signal words.
The circle with a slash in this manual means “Don’t do this” or “Don’t let this happen”.
WARNING
!
CAUTION
!
Indicates a potential hazard that could result in death or injury.
WARNING
!
Indicates a potential hazard that could result in vehicle damage.
CAUTION
!
NOTE:
Indicates special information to make maintenance easier or instructions clearer.
This service manual is intended for authorized Suzuki dealers and qualified service technicians only.
Inexperienced technicians or technicians without the proper tools and equipment may not be able to
properly perform the services described in this manual.
Improper repair may result in injury to the technician and may render the vehicle unsafe for the driver
and passengers.
WARNING
!
For vehicles equipped with a Supplemental Restraint (Air Bag) System:
• Service on and around the air bag system components or wiring must be performed only by an
authorized SUZUKI dealer. Refer to “Air Bag System Components and Wiring Location View” under
“General Description” in air bag system section in order to confirm whether you are performing ser-
vice on or near the air bag system components or wiring. Please observe all WARNINGS and “Ser-
vice Precautions” under “On-Vehicle Service” in air bag system section before performing service
on or around the air bag system components or wiring. Failure to follow WARNINGS could result in
unintentional activation of the system or could render the system inoperative. Either of these two
conditions may result in severe injury.
• If the air bag system and another vehicle system both need repair, Suzuki recommends that the air
bag system be repaired first, to help avoid unintended air bag system activation.
• Do not modify the steering wheel, instrument panel or any other air bag system component on or
around air bag system components or wiring. Modifications can adversely affect air bag system
performance and lead to injury.
• If the vehicle will be exposed to temperatures over 93 °C (200 °F), for example, during a paint baking
process, remove the air bag system components, that is air bag (inflator) modules, SDM and/or seat
belt with pretensioner, beforehand to avoid component damage or unintended activation.
WARNING
!

Suzuki GRAND VITARA JB416 Specifications

General

Brand	Suzuki
Model	GRAND VITARA JB416
Category	Automobile
Language	English

Summary

FOREWORD

Applicable model: GRAND VITARA (JB416/JB420) vehicles

Specifies the vehicle models this manual supplement applies to.

Related Manuals

Lists related manuals for further reference.

RECOMMENDATION OF GENUINE SUZUKI PARTS AND ACCESSORIES USE

Non-Genuine SUZUKI Parts and Accessories

Discusses the implications of using non-genuine parts and warranty coverage.

Re-use of Genuine SUZUKI Parts and Accessories

Prohibits the resale or re-use of certain safety-critical components.

Section 00 Precautions

Precautions

General safety and handling guidelines for servicing.

Precautions for Vehicles Equipped with a Supplemental Restraint (Air Bag) System

Safety measures for vehicles with airbags.

Fastener Caution

Guidelines on proper use and torque values for fasteners.

Brakes Caution and Note

Specific warnings and notes related to brake system service.

Section 1 Engine

Precautions

General safety and handling guidelines for engine service.

Engine General Information and Diagnosis

Overview of engine systems and diagnostic procedures.

Engine and Emission Control System Description

Details on engine and emission control system components and operation.

Fuel System

Information on fuel system construction, diagnosis, and repair.

Ignition System

Information on ignition system construction, diagnosis, and repair.

Section 2 Suspension

Precautions

General safety and handling guidelines for suspension service.

Suspension General Diagnosis

Overview of suspension system diagnosis and procedures.

Front Suspension

Details on front suspension components, construction, and repair.

Rear Suspension

Details on rear suspension components, construction, and repair.

Wheels and Tires

Information on tires and wheels, including description, inspection, and repair.

Section 3 Driveline / Axle

Precautions

General safety and handling guidelines for driveline/axle service.

Drive Shaft / Axle

Information on front and rear drive shafts, including construction, diagnosis, and repair.

Differential

Information on front and rear differentials, including construction, diagnosis, and repair.

Transfer

Details on the transfer case system, including precautions, description, components, and repair.

Section 4 Brakes

Precautions

General safety and handling guidelines for brake system service.

Brake Control System and Diagnosis

Overview of brake control system, construction, diagnosis, and repair.

Front Brakes

Details on front brake system components, construction, and repair.

Rear Brakes

Details on rear brake system components, construction, and repair.

Parking Brake

Information on parking brake components, location, and repair.

Section 5 Transmission / Transaxle

Precautions

General safety and handling guidelines for transmission/transaxle service.

Automatic Transmission/Transaxle

Details on automatic transmission system, construction, diagnosis, and repair.

Manual Transmission/Transaxle

Details on manual transmission system, construction, diagnosis, and repair.

Clutch

Information on clutch system, construction, diagnosis, and repair.

Section 6 Steering

Precautions

General safety and handling guidelines for steering system service.

Steering General Diagnosis

Overview of steering system diagnosis and procedures.

Steering Wheel and Column

Details on steering wheel and column system, construction, diagnosis, and repair.

Power Assisted Steering System

Information on power steering system, construction, diagnosis, and repair.

Section 7 HVAC

Precautions

General safety and handling guidelines for HVAC system service.

Heater and Ventilation

Details on heater and ventilation system, construction, diagnosis, and repair.

Air Conditioning System

Details on air conditioning system, construction, diagnosis, and repair.

Section 9 Body, Cab and Accessories

Precautions

General safety and handling guidelines for body, cab, and accessories service.

Wiring Systems

Information on vehicle wiring systems, including diagrams and troubleshooting.

Lighting Systems

Details on lighting systems, including precautions, description, diagnosis, and repair.

Instrumentation / Driver Info. / Horn

Information on instrument cluster, driver information, and horn systems.

Wipers / Washers

Details on wiper and washer systems, including diagnosis, repair, and inspection.

Glass / Windows / Mirrors

Information on glass, windows, and mirrors, including description, diagnosis, and repair.

Security and Locks

Details on security and locks systems, including description, components, diagnosis, and repair.

Seats

Information on seat systems, including diagnosis, repair, and specifications.

Interior Trim

Details on interior trim components and repair.

Sun Roof / T-Top / Convertible Top

Information on sunroof, T-top, and convertible top systems.

Hood / Fenders / Doors

Details on hood, fenders, and doors, including repair and specifications.

Body Structure

Information on body structure, including repair and specifications.

Paint / Coatings

Details on paint and coatings, including general description, construction, and application areas.

Exterior Trim

Information on exterior trim components and repair.

Section 10 Control systems

Precautions

General safety and handling guidelines for control systems.

Cruise Control System

Details on cruise control system, construction, components, diagnosis, and repair.

Body Electrical Control System

Information on body electrical systems, including precautions, BCM, CAN, diagnosis, and repair.

Immobilizer Control System

Details on immobilizer control system, precautions, diagnosis, and repair.

Keyless Start System

Information on keyless start system, description, operation, diagnosis, and repair.