Table of Contents 4- i
4
Section 4
CONTENTS
Brakes
Precautions.................................................4-1
Precautions............................................................. 4-1
Precautions for Brakes.......................................... 4-1
Brake Control System and Diagnosis ... 4A-1
General Description.............................................4A-1
Brakes Construction............................................4A-1
Front Brake Hose / Pipe Construction.................4A-2
Rear Brake Hose / Pipe Construction ..................4A-*
Master Cylinder Assembly Construction ..............4A-*
Booster Assembly Construction...........................4A-*
Diagnostic Information and Procedures............4A-3
Brake Diagnosis Note ..........................................4A-*
Brakes Symptom Diagnosis................................4A-3
Repair Instructions ..............................................4A-5
Excessive Pedal Travel Check.............................4A-*
Brake Pedal Play Check ......................................4A-*
Brake Fluid Level Check ......................................4A-*
Air Bleeding of Brake System ..............................4A-*
Brake Pedal Free Height Adjustment...................4A-*
Brake Light Switch Adjustment ............................4A-*
Brake Flexible Hose and Pipe Check...................4A-*
Master Cylinder Check.........................................4A-*
Flushing Brake Hydraulic System ........................4A-*
Booster Operation Check.....................................4A-*
Front Brake Hose / Pipe Removal and
Installation.........................................................4A-5
Rear Brake Hose / Pipe Removal and
Installation.........................................................4A-5
Master Cylinder Components...............................4A-*
Master Cylinder Reservoir Removal and
Installation.........................................................4A-5
Master Cylinder Assembly Removal and
Installation.........................................................4A-6
Master Cylinder Assembly Inspection.................4A-8
Brake Booster Components................................4A-9
Brake Booster Removal and Installation...........4A-10
Booster Push Rod Clevis Adjustment ..................4A-*
Specifications....................................................... 4A-*
Specifications.....................................................4A-11
Tightening Torque Specifications......................4A-11
Special Tools and Equipment...........................4A-11
Special Tool ......................................................4A-11
Front Brakes ............................................4B-1
General Description............................................. 4B-*
Front Disc Brake Caliper Assembly
Construction...................................................... 4B-*
Repair Instructions ..............................................4B-1
Front Disc Brake Components............................ 4B-*
Front Disc Brake Pad On-Vehicle Check............ 4B-*
Front Disc Brake Pad Removal and
Installation.........................................................4B-1
Front Brake Disc and Pad Inspection.................. 4B-*
Front Disc Brake Caliper Removal and
Installation.........................................................4B-2
Front Disc Brake Caliper Disassembly and
Assembly........................................................... 4B-*
Front Disc Brake Caliper Inspection.................... 4B-*
Front Brake Disc Removal and Installation.........4B-2
Front Brake Disc Inspection................................ 4B-*
Specifications.......................................................4B-3
Tightening Torque Specifications........................4B-3
Rear Brakes...............................................4C-*
General Description............................................. 4C-*
Rear Drum Brake Assembly Construction .......... 4C-*
Repair Instructions .............................................. 4C-*
Rear Drum Brake Assembly Components .......... 4C-*
Rear Brake Drum Removal and Installation........ 4C-*
Rear Brake Drum and Shoe Inspection .............. 4C-*
Rear Brake Shoe On-Vehicle Check................... 4C-*
Rear Brake Shoe Removal and Installation ........ 4C-*
Rear Brake Shoe Inspection ............................... 4C-*
Wheel Cylinder Removal and Installation ........... 4C-*
Wheel Cylinder Inspection .................................. 4C-*
Rear Brake Back Plate Removal and
Installation......................................................... 4C-*
Specifications....................................................... 4C-*
Tightening Torque Specifications........................ 4C-*
Special Tools and Equipment............................. 4C-*
Recommended Service Material......................... 4C-*
Parking Brake ...........................................4D-*
Component Location ........................................... 4D-*
Parking Brake Cable Location............................. 4D-*
Repair Instructions .............................................. 4D-*
Parking Brake Check and Adjustment ................ 4D-*
NOTE
For the items with asterisk (*) in the “CONTENTS” below, refer to the same section of the service manual
mentioned in the “FOREWORD” of this manual.
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