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Suzuki Intruder VZ1500 User Manual

Suzuki Intruder VZ1500
580 pages
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FOREWORD
This manual contains an introductory description on the SUZUKI VZ1500 and procedures for its inspection/ser-
vice and overhaul of its main components.
Other information considered as generally known is not included.
Read the GENERAL INFORMATION section to familiarize yourself with the motorcycle and its maintenance. Use
this section as well as other sections to use as a guide for proper inspection and service.
This manual will help you know the motorcycle better so that you can assure your customers of fast and reliable
service.
© COPYRIGHT SUZUKI MOTOR CORPORATION 2008
* This manual has been prepared on the basis of the latest specifications at the time of publication. If modifi-
cations have been made since then, differences may exist between the content of this manual and the
actual motorcycle.
* Illustrations in this manual are used to show the basic principles of operation and work procedures. They
may not represent the actual motorcycle exactly in detail.
* This manual is written for persons who have enough knowledge, skills and tools, including special tools, for
servicing SUZUKI motorcycles. If you do not have the proper knowledge and tools, ask your authorized
SUZUKI motorcycle dealer to help you.
WARNING
!
Inexperienced mechanics or mechanics without the proper tools and equipment may not be able to
properly perform the services described in this manual.
Improper repair may result in injury to the mechanic and may render the motorcycle unsafe for the
rider and passenger.

Table of Contents

Questions and Answers:

Suzuki Intruder VZ1500 Specifications

General IconGeneral
Compression Ratio9.5:1
Fuel SystemFuel injection
LubricationWet sump
IgnitionElectronic ignition (Transistorized)
Transmission5-speed constant mesh
Final DriveShaft drive
Ground Clearance140 mm (5.5 in)
StarterElectric
Displacement1462 cc
Bore x Stroke96.0 mm x 101.0 mm
Front SuspensionTelescopic fork
Rear BrakesDisc

Summary

Maintenance and Lubrication

Recommended Fluids and Lubricants

Recommends specific fluids and lubricants for the motorcycle.

Scheduled Maintenance

Details the periodic maintenance schedule chart with intervals.

Section 1 Engine

Engine General Information and Diagnosis

Provides general information on engine operation, diagnosis, and symptoms.

Engine Electrical Devices

Covers removal, installation, and inspection of engine electrical components like ECM, sensors, and ignition.

Engine Mechanical

Details engine mechanical components, disassembly, assembly, and inspection procedures.

Engine Lubrication System

Explains the lubrication system, including oil checks, filter replacement, and pump components.

Ignition System

Starting System

Charging System

Exhaust System

Section 2 Suspension

Front Suspension

Covers front fork components, removal, installation, inspection, and disassembly/assembly.

Rear Suspension

Details rear suspension components, assembly, inspection, and adjustment procedures.

Section 3 Driveline / Axle

Section 4 Brake

Front Brakes

Details front brake components, pad inspection/replacement, caliper removal/installation, and parts inspection.

Rear Brakes

Covers rear brake components, pad inspection/replacement, caliper removal/installation, and parts inspection.

Section 5 Transmission / Transaxle

Clutch

Details clutch system precautions, diagnosis, cable routing, and repair instructions.

Section 6 Steering

Steering / Handlebar

Covers handlebar components, removal/installation, inspection, and steering stem bearing procedures.

Section 9 Body and Accessories

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