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Suzuki DL650 User Manual

Suzuki DL650
82 pages
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OWNER'S MANUAL
SUZUKl
NSD Ref. P4023/9

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Suzuki DL650 Specifications

General IconGeneral
Displacement645cc
Compression Ratio11.2:1
Fuel SystemFuel injection
Transmission6-speed constant mesh
Front SuspensionTelescopic, coil spring, oil damped
Rear SuspensionLink type, coil spring, oil damped
StarterElectric
Final DriveChain
Engine Type4-stroke, liquid-cooled, DOHC, 90° V-twin
Bore x Stroke81.0mm x 62.6mm
Front BrakesDisc
Rear BrakesDisc
Front Tire110/80R19M/C 59H
Rear Tire150/70R17M/C 69H
Overall Width835mm
Overall Height1405mm
Ground Clearance170mm
Seat Height835mm
Fuel Tank Capacity20.0L

Summary

Important Information

Break-in (Running-in) Information

Guidelines for proper break-in operation to ensure maximum life and performance.

Warning, Caution, and Note Definitions

Explains the meaning of special information words: WARNING, CAUTION, and NOTE.

Foreword

Consumer Information

Accessory Use and Motorcycle Loading

Guidelines for safely adding accessories and loading cargo onto the motorcycle.

Safe Riding Recommendations

Rider Safety Gear and Familiarization

Importance of safety gear, pre-ride inspections, and familiarization with the motorcycle.

Riding Techniques and Awareness

Tips on knowing limits, riding defensively, and being aware of surroundings.

Motorcycle Identification

Serial Number Location

Identifies the locations of the frame and engine serial numbers for registration and service.

Location of Parts: Front

Front Handlebar Controls and Instruments

Identifies and describes controls and instruments on the front handlebar area.

Location of Parts: Chassis and Rear

Motorcycle Components Identification

Identifies various parts of the motorcycle like levers, stands, locks, and pedals.

Location of Parts: Rear Brake

Rear Brake Pedal Identification

Identifies the rear brake pedal location.

Controls: Key and Ignition

Key and Ignition Switch Operation

Explains the function and positions of the ignition switch and key.

Ignition Switch Positions

Details the OFF, ON, LOCK, and P (Parking) positions of the ignition switch.

Instrument Panel: Indicators

Speedometer and Indicator Lights

Describes the speedometer and various indicator lights on the instrument panel.

Tachometer and Fuel Injection Indicator

Explains the tachometer, fuel injection indicator, and related warnings.

Clock, Oil Pressure, and Fuel Meter

Describes the clock, oil pressure indicator, and fuel meter functions.

Odometer and Trip Meters

Explains the odometer and two resettable trip meters for tracking distance.

Coolant Temperature Meter

Left Handlebar Controls

Left Handlebar Switches and Levers

Details clutch lever, headlight flasher, hazard switch, dimmer, horn, and turn signal switches.

Right Handlebar Controls

Engine Stop Switch and Front Brake Lever

Explains the engine stop switch, front brake lever, and lever adjustment.

Throttle Grip and Starter Button

Describes throttle grip operation and the electric starter button function.

Fuel Tank Cap Operation

Transmission and Brakes Operation

Gearshift Lever Operation

Explains how to operate the 6-speed transmission for shifting gears.

Rear Brake Pedal Operation

Describes how to apply the rear disk brake.

Seat and Helmet Storage

Seat Lock and Helmet Holder

Instructions for removing/reinstalling the seat and using the helmet holder.

Side Stand and Interlock System

Suspension Adjustment: Front

Front Suspension Spring Pre-load Adjustment

Details how to adjust front suspension spring preload for optimal riding.

Suspension Adjustment: Rear

Rear Suspension Spring Pre-load Adjustment

Covers rear suspension spring preload adjustment for stiffness.

Damping Force Adjustment

Explains how to adjust the damping force of the rear suspension.

Windshield Height Adjustment

Fuel Recommendations

Fuel Types and Blends

Specifies recommended unleaded gasoline types, octane ratings, and fuel blends.

Engine Oil and Coolant Recommendations

Engine Oil Specifications and Viscosity

Recommends engine oil types, viscosity, and API service classifications.

Coolant Mixture and Requirements

Specifies coolant mixture ratio and requirements for the cooling system.

Break-in Procedures: Engine and Tires

Engine Break-in Guidelines

Recommends varying engine speed and avoiding constant low speed during break-in.

Tire Break-in and Initial Riding

Advises on breaking in new tires and initial riding precautions.

Break-in Procedures: Service and Inspection

Critical First Service Importance

Emphasizes the importance of the initial 1000 km service for engine longevity.

Pre-Ride Inspection Checklist

Lists essential items to check before riding the motorcycle for safety.

Riding Tips: Starting and Moving Off

Starting the Engine Safely

Procedures for starting the engine, including safety precautions and interlock systems.

Starting Off and Initial Movement

Guidelines for safely moving off after starting the engine, with speed warnings.

Riding Tips: Transmission and Hills

Using the Transmission and Gear Shifting

Explains transmission operation, gear shifting, and optimal speed ranges.

Riding on Hills

Advice on climbing and descending hills using engine compression and proper gear selection.

Riding Tips: Stopping and Parking

Stopping Procedures and Brake Application

Guides on proper braking techniques, stopping, and selecting neutral.

Parking Safely

Instructions for parking the motorcycle safely, including on slopes and muffler heat.

Inspection and Maintenance Schedule

Maintenance Schedule Overview

Outlines intervals for periodic services, inspections, and lubrication.

Maintenance: Parts and Servicing

Using Genuine Parts

Advises on using only genuine Suzuki replacement parts or equivalents.

Maintenance Tools and Fuel Tank Lift

Included Tools and Fuel Tank Lift Procedure

Lists included tools and instructions for lifting the fuel tank for maintenance.

Lubrication Points

Battery Care and Air Cleaner Maintenance

Battery Care and Charging

Information on the sealed battery, its maintenance, and charging precautions.

Air Cleaner Element Cleaning

Instructions for cleaning or replacing the air cleaner element due to dust accumulation.

Spark Plug Service

Spark Plug Removal and Inspection

Step-by-step guide for removing, inspecting, and replacing spark plugs.

Fuel Hose Inspection

Engine Oil Maintenance

Engine Oil Level Check

Procedure to check the engine oil level using the inspection window.

Engine Oil and Filter Change Procedure

Detailed steps for changing the engine oil and oil filter.

Idle Speed and Throttle Cable Adjustment

Idle Speed Adjustment Procedure

How to adjust the engine idle speed to the specified RPM range.

Throttle Cable Play Adjustment

Procedure for adjusting the throttle cable play for proper grip response.

Coolant and Drive Chain Maintenance

Coolant Level and Changing Procedure

How to check and maintain the coolant level and procedure for changing coolant.

Drive Chain Inspection and Adjustment

Guidelines for inspecting, cleaning, oiling, and adjusting the drive chain.

Clutch Cable Adjustment

Brakes System Inspection

Daily Brake System Inspection Items

Lists essential items to inspect daily for the front and rear brake systems.

Brake Fluid and Pad Wear

Brake Fluid Level and Type

Information on brake fluid level, type, and precautions for handling.

Brake Pad Wear Inspection

How to inspect brake pad wear and when replacement is necessary.

Rear Brake Pedal and Light Switch Adjustment

Tire Pressure and Loading

Tire Pressure and Loading Guidelines

Importance of correct tire pressure and loading for safe operation and tire longevity.

Tire Condition and Type

Front Wheel Removal and Installation

Rear Wheel Removal and Installation

Light Bulb Replacement

Bulb Wattage Ratings and Replacement

Lists bulb wattage ratings and precautions for replacing bulbs.

Headlight Replacement and Adjustment

Signal Light Bulb Replacement

Fuses and Troubleshooting

Fuse List and Replacement

Lists fuse types, ratings, and their protected circuits.

Troubleshooting Engine Starting Issues

Guide to diagnose and resolve common engine starting problems.

Motorcycle Cleaning

Washing the Motorcycle

Steps for washing the motorcycle, including precautions for sensitive areas.

Special Care for Matte Finish Paint

Specific instructions for cleaning and protecting matte finish paint surfaces.

Windshield Cleaning and Replacement

How to clean the windshield and when replacement is necessary.

Storage Procedure

Motorcycle Preparation for Storage

Steps for cleaning, fueling, and preparing the engine and battery for storage.

Returning Motorcycle to Service

Procedure for preparing the motorcycle after storage for return to service.

Specifications: Dimensions and Engine

Dimensions, Dry Mass, and Engine Specifications

Technical specifications covering dimensions, weight, engine type, and displacement.

Specifications: Electrical and Capacities

Details on ignition type, battery, generator, fuses, and fluid capacities.

Noise Control System (Australia Only)

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