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Suzuki DL1000AL4 User Manual

Suzuki DL1000AL4
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L4
December ’13 (TK) 21
99505-01134-01E
© COPYRIGHT SUZUKI MOTOR JAPAN
FOREWORD
This motorcycle has been designed and produced utilizing Suzuki’s most modern
technology. The finest product, however, cannot perform properly unless it is cor-
rectly assembled and serviced. This set-up manual has been produced to aid you in
properly assembling and servicing this motorcycle.
Please read this manual and follow its instructions carefully. To emphasize special
information, the symbol
and the words WARNING, CAUTION, NOTICE and
NOTE have special meanings. Pay particular attention to messages highlighted by
these signal words:
Indicates a potential hazard that could result in death or serious injury.
Indicates a potential hazard that could result in minor or moderate injury.
Indicates a potential hazard that could result in motorcycle or equipment
damage.
NOTE:
Indicates special information to make maintenance easier or instructions clearer.
This set-up manual is based on a motorcycle of standard specification. Some minor
differences from this manual may be found in other specifications.
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Suzuki DL1000AL4 Specifications

General IconGeneral
Displacement1037cc
Fuel SystemFuel injection
StarterElectric
LubricationWet sump
Transmission6-speed constant mesh
Final DriveChain
Front SuspensionInverted telescopic, coil spring, oil damped
Rear SuspensionLink type, coil spring, oil damped
Bore x Stroke100.0 mm x 66.0 mm
Rear BrakesSingle disc
Fuel Tank Capacity20.0 L
Seat Height850 mm
Curb Weight228 kg
Torque103.0 Nm @ 4000 rpm
Overall Height1405 mm
Engine Type4-stroke, liquid-cooled, DOHC, 90° V-twin

Summary

PREPARATION

SELF PROTECTION GUIDELINES

Guidelines for personal safety during assembly, including required gear.

UNCrating THE MOTORCYCLE

LOCATION OF PARTS

ASSEMBLY

HANDLEBARS INSTALLATION

CONTROL COMPONENTS INSTALLATION

THROTTLE ASSEMBLY

Installing the throttle assembly and checking its operation.

FRONT BRAKE MASTER CYLINDER

HANDLEBAR CONTROLS INSTALLATION

CLUTCH MASTER CYLINDER

Installing and tightening the clutch master cylinder.

HANDLEBAR BALANCER ASSEMBLY

TAKING OUT THE MOTORCYCLE

FRONT FENDER AND BRAKE HOSE

WHEEL AND BRAKE DISC PREPARATION

FRONT WHEEL INSTALLATION

Installing the front wheel, ensuring correct rotational direction.

FRONT BRAKE CALIPER INSTALLATION

ABS SENSOR INSTALLATION

WINDSCREEN INSTALLATION

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