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Suzuki DL650K6 User Manual

Suzuki DL650K6
701 pages
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GROUP INDEX
GENERAL INFORMATION
1
PERIODIC MAINTENANCE
2
ENGINE
3
FI SYSTEM DIAGNOSIS
4
FUEL SYSTEM AND THROTTLE
BODY
5
COOLING AND LUBRICATION
SYSTEM
6
CHASSIS
7
ELECTRICAL SYSTEM
8
SERVICING INFORMATION
9
10
FOREWORD
This manual contains an introductory description on
the SUZUKI DL650 and procedures for its inspec-
tion/service and overhaul of its main components.
Other information considered as generally known is
not included.
Read the GENERAL INFORMATION section to
familiarize yourself with the motorcycle and its main-
tenance. Use this section as well as other sections
to use as a guide for proper inspection and service.
This manual will help you know the
motorcycle bet-
ter so that you can assure your customers of fast
and reliable service.
© COPYRIGHT SUZUKI MOTOR CORPORATION 2003
* This manual has been prepared on the basis
of the latest specifications at the time of publi-
cation. If modifications have been made since
then, differences may exist between the con-
tent of this manual and the actual motorcycle.
* Illustrations in this manual are used to show
the basic principles of operation and work
procedu
res. They may not represent the
actual motorcycle exactly in detail.
* This manual is written for persons who have
enough knowledge, skills and tools, including
special tools, for servicing SUZUKI motorcy-
cles. If you do not have the proper knowledge
and tools, ask your authorized SUZUKI
motorcycle dealer to help you.
Inexperienced mechanics or mechanics
without the proper tools and equipment
may not be able to properly perform the
services described in this manual.
Improper repair may result in injury to the
mechanic and may render the motorcycle
unsafe for the rider and passenger.
EMISSION CONTROL
INFORMATION
99500-36135-03E
PartShark.com
877-999-5686

Table of Contents

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Suzuki DL650K6 Specifications

General IconGeneral
BrandSuzuki
ModelDL650K6
CategoryMotorcycle
LanguageEnglish

Summary

FOREWORD

GENERAL INFORMATION

Provides an overview, warnings, precautions, recommendations, specifications, and country codes for the motorcycle.

PERIODIC MAINTENANCE

Details maintenance schedules, charts, lubrication points, and tune-up procedures for regular servicing.

ENGINE

Covers engine removal, installation, disassembly, inspection, and servicing of all engine components.

FUEL SYSTEM AND THROTTLE BODY

Covers fuel system components, delivery, pump, pressure regulator, injectors, and throttle body.

COOLING AND LUBRICATION SYSTEM

Details engine coolant, cooling circuit, radiator, fans, thermostat, water pump, and lubrication system.

CHASSIS

Covers exterior parts, wheels, forks, steering, rear suspension, swingarm, brakes, and drive chain.

ELECTRICAL SYSTEM

Details electrical system components, battery, charging, ignition, meters, lamps, relays, switches, and fuses.

SERVICING INFORMATION

Provides troubleshooting guides, service data, special tools, tightening torques, and general servicing information.

EMISSION CONTROL INFORMATION

Covers emission control systems: fuel injection, crankcase, exhaust, noise, and evaporative systems.

DL650K5 ('05- MODEL)

Specifications and service data specific to the DL650K5 model.

DL650K6 ('06- MODEL)

Service data and procedures that differ from the DL650K5 ('05 model).

DL650K7/AK7 ('07-MODEL)

Service data, specifications, procedures, ABS, and wiring diagrams for the DL650K7/AK7.

DL650/AK8 ('08-MODEL)

Service data, specifications, and procedures for the DL650/AK8 model.

DL650/AK9 ('09-MODEL)

Service data and procedures that differ from previous models.

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