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General| Bore x Stroke | 100.0 mm x 82.0 mm |
|---|---|
| Compression Ratio | 9.5:1 |
| Fuel System | Mikuni BST40 carburetor |
| Ignition | Electronic ignition (CDI) |
| Transmission | 5-speed constant mesh |
| Final Drive | Chain |
| Front Suspension | Telescopic, coil spring, oil damped |
| Front Tire | 90/90-21 |
| Rear Tire | 120/90-17 |
| Curb Weight | 166 kg (366 lbs) |
| Starter | Electric |
| Engine Type | 4-stroke, air-cooled, SOHC |
| Front Brakes | Disc brake |
| Rear Brakes | Disc brake |
| Fuel Tank Capacity | 13.0 L (3.4 US gal.) |
| Overall Width | 865 mm (34.1 in) |
| Ground Clearance | 265 mm (10.4 in) |
| Seat Height | 885 mm (34.8 in.) |
| Rear Suspension | Link type, coil spring, oil damped |
Subject to EPA regulations, specific service requirements for exhaust emission output levels.
Exploded views and service information for each system or unit.
Table of symbols indicating instructions and meanings for servicing.
Safety precautions, warnings, and general advice for servicing the vehicle.
Guidelines for appropriate fuel types and engine oil specifications.
Recommended mileage and throttle operation guidelines for breaking in the motorcycle.
Detailed specifications for dimensions, engine, transmission, and chassis.
Chart listing recommended intervals for all required periodic service work.
Procedure for inspecting and adjusting valve clearance.
Inspection, gap measurement, and replacement of spark plugs.
Procedure for cleaning and inspecting the air cleaner element.
Replacement intervals and procedures for engine oil and oil filter.
Inspection, cleaning, lubrication, and adjustment of the drive chain.
Procedure for checking brake pad wear and replacing the pads.
Procedure for replacing brake fluid and bleeding air from the circuit.
Inspection of tire tread condition and cold inflation pressure settings.
Inspection of steering system for play and proper adjustment.
Specified tightening torques for various chassis bolts and nuts.
Procedure and specifications for checking cylinder compression pressure.
Procedure and specifications for checking engine oil pressure.
List of engine parts removable without engine removal from frame.
Step-by-step procedure for removing and reinstalling the engine.
Detailed steps for disassembling major engine components.
Service procedures for the cylinder head cover.
Procedures for valve guide removal, finishing, and installation.
Checking camshaft for runout, wear, and journal clearance.
Checking and adjusting piston-to-cylinder clearance.
Checking crankshaft runout and web-to-web width.
Procedures for clutch assembly installation and tightening.
Fitting piston rings to the piston, ensuring correct gap positioning.
Explanation of how the fuel system supplies fuel to the carburetor.
Fuel valve mechanism and procedures for its removal.
Steps for safely removing the fuel tank.
Exploded view of carburetor and specifications for different models.
Mechanism for maintaining constant fuel level in the float chamber.
Detailed steps and precautions for cleaning the carburetor.
Procedure for checking and adjusting float height.
Procedure for removing the front wheel, axle, and brake disc.
Inspection of wheel bearings for play and procedures for removal.
Components and specifications for the front brake system.
Procedure for replacing front brake pads.
Steps for removing, disassembling, inspecting, and reassembling the brake caliper.
Removal, disassembly, inspection, and reassembly of the master cylinder.
Removal, disassembly, inspection, and reassembly of the front fork.
Removal, disassembly, inspection, and reassembly of steering components.
Procedure for removing, disassembling, and inspecting the rear wheel.
Components and specifications for the rear brake system.
Removal, disassembly, inspection, and reassembly of rear swingarm and suspension.
Final adjustments for rear suspension and wheel before riding.
Illustrations and uses of special tools for chassis maintenance.
Precautions for handling connectors, couplers, clamps, fuses, and semiconductor parts.
Battery specifications, initial charging, and servicing procedures.
Explanation of the charging system circuit components and function.
Troubleshooting guide for common electrical system problems.
Removal, disassembly, inspection, and reassembly of the starter motor.
Inspection procedures for the starter relay's continuity and resistance.
Description of how the ignition system generates spark.
Inspection and service procedures for spark plugs.
Procedure for replacing the headlight bulb.
Continuity checks for various switches using a pocket tester.
Common engine complaints, symptoms, causes, and remedies.
Troubleshooting guide for common carburetor issues.
Troubleshooting guide for chassis-related problems like steering and suspension.
Troubleshooting guide for brake system issues like power, noise, and fluid leaks.
Troubleshooting guide for electrical system issues like charging and battery problems.
Wiring diagrams for different regions and model years.
Diagrams illustrating the correct routing for wires, cables, and hoses.
Torque specifications for engine and chassis components.
Comprehensive service data for engine, chassis, and suspension components.
Details on emission-controlled carburetor components and specifications.
Diagram and explanation of the evaporative emission control system.
Hose routing for the canister system components.
Detailed specifications for 1997-2000 models.
Detailed specifications for the 2001 model.
Detailed specifications for 2002-2008 models.
Detailed specifications for the 2009 model.
