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Suzuki drz 400 2000 User Manual

Suzuki drz 400 2000
232 pages
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SUZUKI
────────────
DR-Z400
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M.Y 2000-2007
SERVICE MANUAL
http://www.motorcycle.in.th

Table of Contents

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Suzuki drz 400 2000 Specifications

General IconGeneral
BrandSuzuki
Modeldrz 400 2000
CategoryMotorcycle
LanguageEnglish

Summary

GENERAL INFORMATION

WARNING/CAUTION/NOTE

Explains the meaning of warning, caution, and note signals used in the manual.

GENERAL PRECAUTIONS

Outlines important safety precautions for servicing the motorcycle.

SERIAL NUMBER LOCATION

Identifies the location of the vehicle identification and engine serial numbers.

FUEL, OIL, AND ENGINE COOLANT RECOMMENDATIONS

Provides recommendations for fuel, engine oil, and coolant types.

BREAK-IN PROCEDURES

Details the recommended break-in procedures for the new motorcycle.

INFORMATION LABELS

Shows the location and types of various labels on the motorcycle.

SPECIFICATIONS

Lists the technical specifications for the motorcycle's components and systems.

COUNTRY AND AREA CODES

Provides a list of codes for different countries and areas.

PERIODIC MAINTENANCE

Periodic Maintenance Schedule and Chart

Lists recommended service intervals and tasks for regular maintenance.

Engine Component Maintenance

Covers maintenance procedures for engine parts like air cleaner, spark plug, and oil.

Fuel and Lubrication System Maintenance

Details maintenance for fuel line, throttle cable, and engine oil hoses.

Chassis Component Maintenance

Outlines maintenance for drive chain, chassis fasteners, and general lubrication.

Brake System Maintenance

Covers inspection and service for brakes, fluid, and hoses.

Wheel, Tire, and Suspension Maintenance

Details maintenance for wheels, tires, spokes, forks, and rear suspension.

Engine Performance Checks

Procedures for checking engine compression and oil pressure.

ENGINE

Engine Removal and Remounting

Step-by-step guide for removing and reinstalling the engine from the motorcycle frame.

Major Engine Component Overhaul

Covers disassembly, inspection, and reassembly of key engine parts.

Clutch Service

Procedures for inspecting and servicing the clutch assembly.

Transmission Service

Disassembly, inspection, and reassembly of the transmission gears and shafts.

Starter Motor and Oil Pump Service

Service procedures for starter motor, torque limiter, and oil pump.

Bearings and Seals Service

Procedures for replacing engine bearings and oil seals.

FUEL AND LUBRICATION SYSTEM

Fuel Tank Service

Procedures for removing and remounting the fuel tank.

Fuel Valve and Strainer Service

Inspecting and servicing the fuel valve and fuel strainer.

Carburetor Service

Detailed procedures for carburetor construction, specifications, and service.

Lubrication System Chart

A diagram illustrating the engine lubrication system flow.

COOLING SYSTEM

Cooling System Description and Construction

Overview of the cooling system's components and operation.

Engine Coolant Specifications and Handling

Information on coolant mixture ratios, freezing points, and safety.

Radiator and Cooling Fan Service

Procedures for inspecting and servicing the radiator and cooling fan.

Thermostat Service

Inspecting and replacing the engine thermostat.

Water Pump Service

Procedures for removing, disassembling, inspecting, and reassembling the water pump.

CHASSIS

Wheel Service

Procedures for front and rear wheel removal, inspection, and installation.

Front Fork and Steering Service

Service for front fork components and steering system.

Rear Suspension and Swingarm Service

Service for rear shock absorber, swingarm, and related components.

Brake System Service

Procedures for front and rear brake system maintenance.

ELECTRICAL SYSTEM

General Electrical System Precautions

Essential cautions for working with motorcycle electrical components.

Battery and Charging System Service

Procedures for battery inspection, charging, and charging system service.

Starter System Service

Troubleshooting and service procedures for the starter motor and related components.

Ignition System Service

Procedures for inspecting ignition coil, spark plug, and related circuits.

Switches, Relays, and Lighting Service

Maintenance for various switches, relays, and lighting components.

Speedometer and Display Operation

Explains the speedometer functions and display modes.

EMISSION CONTROL INFORMATION

Emission Control Carburetor Components

Details on carburetor components for emission control.

Evaporative Emission Control System

Description of the evaporative emission control system for specific models.

Canister Hose Routing

Illustrates the correct routing of hoses for the canister system.

Hose and Canister Inspection

Procedures for inspecting emission control hoses and canister for damage.

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