Need help?Do you have a question about the Suzuki DR600S and is the answer not in the manual?
General| Compression Ratio | 8.5:1 |
|---|---|
| Ignition | CDI |
| Starting System | Kick start |
| Transmission | 5-speed |
| Final Drive | Chain |
| Front Suspension | Telescopic forks |
| Front Brake | Single disc |
| Rear Brake | Drum |
| Front Tire | 90/90-21 |
| Width | 865 mm |
| Seat Height | 890 mm |
| Ground Clearance | 265 mm |
| Power | 45 hp (33 kW) @ 6, 500 rpm |
| Fuel System | Carburetor |
| Rear Suspension | Mono-shock |
| Wheelbase | 1, 490 mm |
| Engine | Air-cooled |
| Engine Type | Single-cylinder, four-stroke |
Locates and identifies VIN and engine serial numbers for registration and parts ordering.
Specifies recommended gasoline octane and engine oil API classification and viscosity.
Guidelines for properly breaking in new motorcycle parts to ensure engine reliability.
Lists materials needed for maintenance and their specific uses.
Essential safety and handling precautions for disassembly, reassembly, and general use.
Details dimensions, mass, engine, transmission, electrical, and chassis specifications.
Recommended intervals for all periodic service work to maintain peak performance and economy.
Illustrates key points on the motorcycle requiring lubrication for smooth operation.
Procedure for changing engine oil and oil filter, including capacity and oil type.
Covers inspection, fluid replacement, pad wear, and bleeding procedures for front and rear brakes.
Lists essential safety parts requiring retightening to specified torque values.
Overview of engine components that can be removed while the engine is in the frame.
Step-by-step instructions for removing the engine from the frame and reinstalling it.
Detailed procedures for disassembling the engine into its component parts.
Procedures for checking camshaft wear, runout, and journal clearance.
Inspection procedures for cylinder bore, piston diameter, and ring clearances.
Service procedures for conrod, crankshaft, and balancer components.
Instructions for measuring clutch drive plate thickness and claw width.
Procedure for inspecting and cleaning the fuel cock and its strainer.
Step-by-step guide to disassembling the carburetor for inspection and cleaning.
Procedure for measuring and adjusting the float height for proper fuel delivery.
Method for checking engine oil pressure at specified RPM and temperature.
Instructions for cleaning and reinstalling the oil sump filter.
Explanation of the capacitor discharged ignition system operation and components.
Procedures for checking magneto coil resistance.
Testing procedures for the ignition coil and spark plug.
Procedures for checking charging output and AC generator performance.
Checking continuity of instrument panel wiring.
Details on headlight and tail/brake light assembly.
Procedures for inspecting various switches for continuity.
Details on battery specifications, initial charging, and maintenance procedures.
Covers front wheel removal, hub bearing inspection, and spoke nipple tightening.
Details on front brake components, caliper, disc, and master cylinder service.
Covers front fork disassembly, oil specification, and reassembly procedures.
Inspection of steering components for play, wear, and distortion.
Procedures for removing the rear wheel and brake components.
Procedures for servicing the rear shock absorber and cushion lever.
Inspection procedures for swingarm components like dust seals and bearings.
Procedures for tightening rear suspension components and adjusting spring pre-load.
Common engine complaints, possible causes, and recommended remedies.
Common chassis-related complaints, causes, and troubleshooting steps.
Common brake complaints, causes, and troubleshooting steps.
Schematic diagram illustrating the motorcycle's electrical system connections.
List of part numbers and names for specialized tools required for servicing.
Table of critical torque specifications for engine assembly.
Technical specifications and limits for valve and guide measurements.
Illustrations showing the right and left side views of the Suzuki DR600SG.
Technical specifications for the DR600SG/DR500SG ('86-model) models.
Electrical system specifications specific to the DR600SG/DR500SG ('86-model).
Chassis specifications specific to the DR600SG/DR500SG ('86-model).
Detailed service data for engine and chassis components.
Details on modifications and changes made from the DR600SG to other models.
Specific dimensions for the conrod component for different models.
Illustrates the shape differences in pistons between DR500SG and DR600SG models.
To Next Page
