Suzuki DR600S - Clutch Service

3-35
SERVICING
ENGINE
Push
the
big
end
of
the
conrod
to
one
side
and
measure
the
side
clearance
with
a
thickness
gauge.
Standard
Service
Limit
1.00
mm
(0.039 in)
0.15 — 0.60 mm
(0.006 — 0.024 in)
Where
the
limit
is
exceeded,
replace
crankshaft
assembly
or
reduce
the
deflection
and
the
side
clearance
to
within
the
limit
by
replacing
the
worn
parts
—
conrod,
big
end
bearing
and
crankpin
etc.
CRANKSHAFT
RUNOUT
Support the crankshaft with ‘’V” blocks as shown,
with
the
two
end
journals
resting
on
the
blocks.
Position the dial gauge, as shown, and rotate the
crankshaft slowly to read the runout.
Correct or replace the crankshaft if the runout is
greater than the limit.
;
i
0.05
mm
CLUTCH DRIVE PLATE
Measure the thickness and claw width of each
drive plate with vernier calipers. Replace drive
plates found to have worn down to the limit.
Standard
Service Limit
2.92 — 3.08 mm
0.115 -—0.121i
Thickness ( 5 — 0.121 in)
2.62 mm
(0.103 in)
3.45 — 3.55 mm
No. 2
© | (0.136 — 0.140 in)
3.15 mm
(0.124 in)
15.8 — 16.0 mm
Claw width
Ze (0.62 — 0.63 in)
15.0 mm
(0.59 in)