Suzuki drz 400 2000 - STARTER MOTOR REMOVAL and Disassembly

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Measure the starter relay voltage at the
starter
relay connectors (between Y/S c:B
and BIW 8) when the starter button is
pushed.
I
Voltage
In spect the starter relay.
( [J' 7-16)
I
Correct
ELECTRICAL SYSTEM 7-13
- No voltage ~ • Faulty ignition switch
• Faulty engine stop switch
• Faulty starter button
• Faulty clutch lever position
switch
• Faulty turn signal/side stand
relay
•
Faulty neutral switch
• Improper connector contact
-
In correct - • Faulty starter relay
LI ---------------- _ • Improper starter relay contact
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is in any position other than neutral, with the side stand up .
Check the side stand switch.
( [J' 7-17)
I
Correct
-
Incorrect - • Faulty side stand switch
IL- ______ __________ _ • Open circuit in wire harness
• Poor contact of connector
( others )
Engine does not turn though the
staner motor runs.
• Faulty starter clutch
STARTER MOTOR REMOVAL AND
DISASSEMBLY
• Remove the exhaust pipe/muffler. (c:::7' 3-5)
• Remove the clutch cable guide mounting bolt.
• Disconnect the starter motor lead wire.
• Remove the starter motor.
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