Suzuki DR650SE - Clutch Spring Free Length

3·33 ENGINE
CLUTCH DRIVEN PLATE
Measure each driven plate for distortion with a thickness
gauge. Replace driven plates which exceed the limit.
S 09900-20803: Thickness gauge
Service Limit:
0.1 mm (0.004 in)
CLUTCH SPRING FREE LENGTH
Measure the free length of each coil spring with a vernier
calipers, and determine the elastic strength of each. Replace
any spring not within the limit.
S 09900-20102: Vernier calipers
Service Limit:
33.0 mm (1.30 in)
CLUTCH RELEASE BEARING
Inspect the release bearing for any abnormality, particular-
ly cracks, to decide whether it can be reused or should be
replaced. Smooth engagement and disengagement of the
clutch depends much on the condition of this bearing.
CLUTCH RELEASE PINION AND RACK
Rotate the clutch release pinion by hand to inspect for a
smooth roration. If a large resistance is felt to rotation, in-
spect the pinion and rack for damage or wear. If the defect
is found, replace them as a set.
Measuring distortion
Measuring clutch spring