Suzuki DR650SE - Chassis Bolts and Nuts Tightening

2·15 PERIODIC MAINTENANCE
CHASSIS BOLTS AND NUTS
Tighten Initially at 1 000 km (600 miles, 2 months) and
Every 6
000 km (4 000 miles, 12 months) thereafter.
Check that all chassis bolts and nuts are tightened to their specified torque. (Refer to page 2-1 6
for the locations of the following nuts and bolts on the motorcycle.)
Item
N·m
kg-m Ib-ft
CD Steering stem head nut 90 9.0
65.0
@ Front fork upper clamp bolt 29 2.9 21.0
@ Front fork lower clamp bolt
26
2.6
19.0
@ Front fork cap bolt
23 2.3
16.5
® Front axle
65
6.5
47.0
® Front axle holder nut 10 1.0
7.0
(J) Handlebars clamp bolt
23
2.3 16.5
® Front brake master cylinder mounting bolt 10
1.0 7.0
® Front brake caliper mounting bolt 26 2.6 19.0
@ Front brake caliper pad mounting bolt
18 1.8
13.0
® Brake hose union bolt (Front & Rear) 23 2.3 16.5
@ Air bleeder valve (Front & Rear)
8
0.8
6.0
@ Brake disc bolt (Front & Rear) 23 2.3
16.5
@ Rear brake caliper pad mounting bolt 18 1.8
13.0
@ Rear brake master cylinder mounting bolt
10 1.0
7.0
@ Rear brake master cylinder rod lock nut
18 1.8
13.0
® Front footrest bracket mounting bolt
39
3.9
28.0
@ Rear footrest bracket mounting bolt 23 2.3
16.5
@) Swingarm pivot nut
77 7.7
55.5
® Rear shock absorber mounting bolt
55
5.5
40.0
(Upper & Lower)
® Rear cushion lever/rod mounting nut
100
10.0
72.5
@ Rear cushion lever mounting bolt
80
8.0
58.0
@ Rear axle nut (with cotter pin)
100 10.0
72.5
® Rear axle nut (Self-locking) 110 11.0
79.5
@ Rear sprocket nut/bolt 27 2.7
19.5